Data-Driven Modeling for Additive Manufacturing of Metals

Data-Driven Modeling for Additive Manufacturing of Metals

Author: National Academies of Sciences, Engineering, and Medicine

Publisher: National Academies Press

Published: 2019-11-09

Total Pages: 79

ISBN-13: 0309494206

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Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop.


Book Synopsis Data-Driven Modeling for Additive Manufacturing of Metals by : National Academies of Sciences, Engineering, and Medicine

Download or read book Data-Driven Modeling for Additive Manufacturing of Metals written by National Academies of Sciences, Engineering, and Medicine and published by National Academies Press. This book was released on 2019-11-09 with total page 79 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop.

Data-driven Modeling for Additive Manufacturing of Metals

Data-driven Modeling for Additive Manufacturing of Metals

Author:

Publisher:

Published: 2019

Total Pages: 66

ISBN-13: 9780309494212

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"Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop"--Publisher's description


Book Synopsis Data-driven Modeling for Additive Manufacturing of Metals by :

Download or read book Data-driven Modeling for Additive Manufacturing of Metals written by and published by . This book was released on 2019 with total page 66 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop"--Publisher's description

Engineering of Additive Manufacturing Features for Data-Driven Solutions

Engineering of Additive Manufacturing Features for Data-Driven Solutions

Author: Mutahar Safdar

Publisher: Springer Nature

Published: 2023-06-01

Total Pages: 151

ISBN-13: 3031321545

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This book is a comprehensive guide to the latest developments in data-driven additive manufacturing (AM). From data mining and pre-processing to signal processing, computer vision, and more, the book covers all the essential techniques for preparing AM data. Readers willl explore the key physical and synthetic sources of AM data throughout the life cycle of the process and learn about feature engineering techniques, pipelines, and resulting features, as well as their applications at each life cycle phase. With a focus on featurization efforts from reviewed literature, this book offers tabular summaries for major data sources and analyzes feature spaces at the design, process, and structure phases of AM to uncover trends and insights specific to feature engineering techniques. Finally, the book discusses current challenges and future directions, including AI/ML/DL readiness of AM data. Whether you're an expert or newcomer to the field, this book provides a broader summary of the status and future of data-driven AM technology.


Book Synopsis Engineering of Additive Manufacturing Features for Data-Driven Solutions by : Mutahar Safdar

Download or read book Engineering of Additive Manufacturing Features for Data-Driven Solutions written by Mutahar Safdar and published by Springer Nature. This book was released on 2023-06-01 with total page 151 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a comprehensive guide to the latest developments in data-driven additive manufacturing (AM). From data mining and pre-processing to signal processing, computer vision, and more, the book covers all the essential techniques for preparing AM data. Readers willl explore the key physical and synthetic sources of AM data throughout the life cycle of the process and learn about feature engineering techniques, pipelines, and resulting features, as well as their applications at each life cycle phase. With a focus on featurization efforts from reviewed literature, this book offers tabular summaries for major data sources and analyzes feature spaces at the design, process, and structure phases of AM to uncover trends and insights specific to feature engineering techniques. Finally, the book discusses current challenges and future directions, including AI/ML/DL readiness of AM data. Whether you're an expert or newcomer to the field, this book provides a broader summary of the status and future of data-driven AM technology.

Data-Driven Modeling of Cyber-Physical Systems using Side-Channel Analysis

Data-Driven Modeling of Cyber-Physical Systems using Side-Channel Analysis

Author: Sujit Rokka Chhetri

Publisher: Springer Nature

Published: 2020-02-08

Total Pages: 240

ISBN-13: 3030379620

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This book provides a new perspective on modeling cyber-physical systems (CPS), using a data-driven approach. The authors cover the use of state-of-the-art machine learning and artificial intelligence algorithms for modeling various aspect of the CPS. This book provides insight on how a data-driven modeling approach can be utilized to take advantage of the relation between the cyber and the physical domain of the CPS to aid the first-principle approach in capturing the stochastic phenomena affecting the CPS. The authors provide practical use cases of the data-driven modeling approach for securing the CPS, presenting novel attack models, building and maintaining the digital twin of the physical system. The book also presents novel, data-driven algorithms to handle non- Euclidean data. In summary, this book presents a novel perspective for modeling the CPS.


Book Synopsis Data-Driven Modeling of Cyber-Physical Systems using Side-Channel Analysis by : Sujit Rokka Chhetri

Download or read book Data-Driven Modeling of Cyber-Physical Systems using Side-Channel Analysis written by Sujit Rokka Chhetri and published by Springer Nature. This book was released on 2020-02-08 with total page 240 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a new perspective on modeling cyber-physical systems (CPS), using a data-driven approach. The authors cover the use of state-of-the-art machine learning and artificial intelligence algorithms for modeling various aspect of the CPS. This book provides insight on how a data-driven modeling approach can be utilized to take advantage of the relation between the cyber and the physical domain of the CPS to aid the first-principle approach in capturing the stochastic phenomena affecting the CPS. The authors provide practical use cases of the data-driven modeling approach for securing the CPS, presenting novel attack models, building and maintaining the digital twin of the physical system. The book also presents novel, data-driven algorithms to handle non- Euclidean data. In summary, this book presents a novel perspective for modeling the CPS.

Laser-Based Additive Manufacturing of Metal Parts

Laser-Based Additive Manufacturing of Metal Parts

Author: Linkan Bian

Publisher: CRC Press

Published: 2017-08-09

Total Pages: 328

ISBN-13: 1498739997

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Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.


Book Synopsis Laser-Based Additive Manufacturing of Metal Parts by : Linkan Bian

Download or read book Laser-Based Additive Manufacturing of Metal Parts written by Linkan Bian and published by CRC Press. This book was released on 2017-08-09 with total page 328 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.

Laser-Based Additive Manufacturing of Metal Parts

Laser-Based Additive Manufacturing of Metal Parts

Author: Linkan Bian

Publisher: CRC Press

Published: 2017-08-09

Total Pages: 475

ISBN-13: 1351647482

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Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.


Book Synopsis Laser-Based Additive Manufacturing of Metal Parts by : Linkan Bian

Download or read book Laser-Based Additive Manufacturing of Metal Parts written by Linkan Bian and published by CRC Press. This book was released on 2017-08-09 with total page 475 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.

Hybrid Metal Additive Manufacturing

Hybrid Metal Additive Manufacturing

Author: Parnika Shrivastava

Publisher: CRC Press

Published: 2023-12-05

Total Pages: 269

ISBN-13: 1003803245

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The text presents the latest research and development, technical challenges, and future directions in the field of hybrid metal additive manufacturing. It further discusses the modeling of hybrid additive manufacturing processes for metals, hybrid additive manufacturing of composite materials, and low-carbon hybrid additive manufacturing processes. THIS BOOK •Presents cutting-edge advancements and limitations in hybrid additive manufacturing technologies. • Discusses fabrication methods and rapid tooling techniques focusing on metals, composites, and alloys. •Highlights the importance of low-carbon additive manufacturing technologies toward achieving sustainability. •Emphasizes the challenges and solutions for integrating additive manufacturing and Industry 4.0 to enable rapid manufacturing of customized and tailored products. • Covers hybrid additive manufacturing of composite materials and additive manufacturing for fabricating high-hardness components. The text discusses the recent advancements in additive manufacturing of high-hardness components and covers important engineering materials such as metals, alloys, and composites. It further highlights defects and post-processing of hybrid additive manufacturing components, sustainability solutions for hybrid additive manufacturing processes, and recycling of machining waste into metal powder feedstock. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.


Book Synopsis Hybrid Metal Additive Manufacturing by : Parnika Shrivastava

Download or read book Hybrid Metal Additive Manufacturing written by Parnika Shrivastava and published by CRC Press. This book was released on 2023-12-05 with total page 269 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text presents the latest research and development, technical challenges, and future directions in the field of hybrid metal additive manufacturing. It further discusses the modeling of hybrid additive manufacturing processes for metals, hybrid additive manufacturing of composite materials, and low-carbon hybrid additive manufacturing processes. THIS BOOK •Presents cutting-edge advancements and limitations in hybrid additive manufacturing technologies. • Discusses fabrication methods and rapid tooling techniques focusing on metals, composites, and alloys. •Highlights the importance of low-carbon additive manufacturing technologies toward achieving sustainability. •Emphasizes the challenges and solutions for integrating additive manufacturing and Industry 4.0 to enable rapid manufacturing of customized and tailored products. • Covers hybrid additive manufacturing of composite materials and additive manufacturing for fabricating high-hardness components. The text discusses the recent advancements in additive manufacturing of high-hardness components and covers important engineering materials such as metals, alloys, and composites. It further highlights defects and post-processing of hybrid additive manufacturing components, sustainability solutions for hybrid additive manufacturing processes, and recycling of machining waste into metal powder feedstock. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.

Solid-State Metal Additive Manufacturing

Solid-State Metal Additive Manufacturing

Author: Hang Z. Yu

Publisher: John Wiley & Sons

Published: 2024-07-10

Total Pages: 421

ISBN-13: 3527350934

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Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future direction of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.


Book Synopsis Solid-State Metal Additive Manufacturing by : Hang Z. Yu

Download or read book Solid-State Metal Additive Manufacturing written by Hang Z. Yu and published by John Wiley & Sons. This book was released on 2024-07-10 with total page 421 pages. Available in PDF, EPUB and Kindle. Book excerpt: Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future direction of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.

Multiscale Modeling of Additively Manufactured Metals

Multiscale Modeling of Additively Manufactured Metals

Author: Yi Zhang

Publisher: Elsevier

Published: 2020-06-29

Total Pages: 252

ISBN-13: 0128225599

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Multiscale Modeling of Additively Manufactured Metals: Application to Laser Powder Bed Fusion Process provides comprehensive coverage on the latest methodology in additive manufacturing (AM) modeling and simulation. Although there are extensive advances within the AM field, challenges to predictive theoretical and computational approaches still hinder the widespread adoption of AM. The book reviews metal additive materials and processes and discusses multiscale/multiphysics modeling strategies. In addition, coverage of modeling and simulation of AM process in order to understand the process-structure-property relationship is reviewed, along with the modeling of morphology evolution, phase transformation, and defect formation in AM parts. Residual stress, distortion, plasticity/damage in AM parts are also considered, with scales associated with the spatial, temporal and/or material domains reviewed. This book is useful for graduate students, engineers and professionals working on AM materials, equipment, process, development and modeling. Includes the fundamental principles of additive manufacturing modeling techniques Presents various modeling tools/software for AM modeling Discusses various design methods and how to optimize the AM process using these models


Book Synopsis Multiscale Modeling of Additively Manufactured Metals by : Yi Zhang

Download or read book Multiscale Modeling of Additively Manufactured Metals written by Yi Zhang and published by Elsevier. This book was released on 2020-06-29 with total page 252 pages. Available in PDF, EPUB and Kindle. Book excerpt: Multiscale Modeling of Additively Manufactured Metals: Application to Laser Powder Bed Fusion Process provides comprehensive coverage on the latest methodology in additive manufacturing (AM) modeling and simulation. Although there are extensive advances within the AM field, challenges to predictive theoretical and computational approaches still hinder the widespread adoption of AM. The book reviews metal additive materials and processes and discusses multiscale/multiphysics modeling strategies. In addition, coverage of modeling and simulation of AM process in order to understand the process-structure-property relationship is reviewed, along with the modeling of morphology evolution, phase transformation, and defect formation in AM parts. Residual stress, distortion, plasticity/damage in AM parts are also considered, with scales associated with the spatial, temporal and/or material domains reviewed. This book is useful for graduate students, engineers and professionals working on AM materials, equipment, process, development and modeling. Includes the fundamental principles of additive manufacturing modeling techniques Presents various modeling tools/software for AM modeling Discusses various design methods and how to optimize the AM process using these models

Additive Manufacturing of Metals

Additive Manufacturing of Metals

Author: Fisher, D.J.

Publisher: Materials Research Forum LLC

Published: 2020-02-20

Total Pages: 152

ISBN-13: 1644900637

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Additive manufacturing of metals is an increasingly important process for producing or repairing structural components in the aerospace, medical and dental industries. The book reviews the various techniques that are currently in use and describes the many possible applications. The review is based on 350 original resources and includes their direct web link for in-depth reading. Keywords: Additive Manufacturing, 3-Dimensional Printing,, Layered Manufacturing, Titanium Alloys, Nickel Alloys, Iron Alloys, Stainless Steels, Aluminium, Cobalt, Copper, Magnesium, Niobium, Tantal, Tin, Tungsten, Zinc, Porous Metals, Biomedical Materials, Orthopaedic Devices, Dental Implants, Aerospace Components, Laser Melting, Electron-Beam Melting.


Book Synopsis Additive Manufacturing of Metals by : Fisher, D.J.

Download or read book Additive Manufacturing of Metals written by Fisher, D.J. and published by Materials Research Forum LLC. This book was released on 2020-02-20 with total page 152 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing of metals is an increasingly important process for producing or repairing structural components in the aerospace, medical and dental industries. The book reviews the various techniques that are currently in use and describes the many possible applications. The review is based on 350 original resources and includes their direct web link for in-depth reading. Keywords: Additive Manufacturing, 3-Dimensional Printing,, Layered Manufacturing, Titanium Alloys, Nickel Alloys, Iron Alloys, Stainless Steels, Aluminium, Cobalt, Copper, Magnesium, Niobium, Tantal, Tin, Tungsten, Zinc, Porous Metals, Biomedical Materials, Orthopaedic Devices, Dental Implants, Aerospace Components, Laser Melting, Electron-Beam Melting.