Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A

Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A

Author: Intratec

Publisher: Intratec Solutions

Published: 2016-05-01

Total Pages: 53

ISBN-13: 1945324562

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This report presents a cost analysis of hydrous Ethanol production from corn. The process examined is a typical dry milling process. In this process, Distiller's Dried Grain with Solubles (DDGS) is generated as by-product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Ethanol", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethyl Alcohol, Bioethanol, Biomass


Book Synopsis Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A by : Intratec

Download or read book Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A written by Intratec and published by Intratec Solutions. This book was released on 2016-05-01 with total page 53 pages. Available in PDF, EPUB and Kindle. Book excerpt: This report presents a cost analysis of hydrous Ethanol production from corn. The process examined is a typical dry milling process. In this process, Distiller's Dried Grain with Solubles (DDGS) is generated as by-product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Ethanol", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethyl Alcohol, Bioethanol, Biomass


Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A

Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A

Author: Intratec

Publisher: Intratec

Published: 2019-09-17

Total Pages: 102

ISBN-13:

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This report presents a cost analysis of Hydrous Ethanol production from corn. The process examined is a typical dry milling process. In the process examined, corn is ground, slurried with water and then submitted to enzymatic hydrolysis, which convert starch to glucose. Next, the glucose is fermented to Ethanol by yeasts, and the fermentation product is fed to a distillation system, yielding Hydrous Ethanol. The non-fermented material recovered is passed through centrifugation, evaporation and drying steps to produce Distiller's Dried Grain with Solubles (DDGS) as by-product. This report was developed based essentially on the following reference(s): (1) "Ethanol," Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Ethanol Processing," Occupational Safety and Health Administration (OSHA), Instruction TED 01-00-015 Keywords: Ethyl Alcohol, Bioethanol, Biomass, DDG, Dry Mill, Shelled Corn


Book Synopsis Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A by : Intratec

Download or read book Ethanol Production from Corn Dry Milling - Cost Analysis - Ethanol E41A written by Intratec and published by Intratec. This book was released on 2019-09-17 with total page 102 pages. Available in PDF, EPUB and Kindle. Book excerpt: This report presents a cost analysis of Hydrous Ethanol production from corn. The process examined is a typical dry milling process. In the process examined, corn is ground, slurried with water and then submitted to enzymatic hydrolysis, which convert starch to glucose. Next, the glucose is fermented to Ethanol by yeasts, and the fermentation product is fed to a distillation system, yielding Hydrous Ethanol. The non-fermented material recovered is passed through centrifugation, evaporation and drying steps to produce Distiller's Dried Grain with Solubles (DDGS) as by-product. This report was developed based essentially on the following reference(s): (1) "Ethanol," Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Ethanol Processing," Occupational Safety and Health Administration (OSHA), Instruction TED 01-00-015 Keywords: Ethyl Alcohol, Bioethanol, Biomass, DDG, Dry Mill, Shelled Corn


Polylactic Acid Production from Corn - Cost Analysis - PLA E41A

Polylactic Acid Production from Corn - Cost Analysis - PLA E41A

Author: Intratec

Publisher: Intratec

Published: 2017-06-01

Total Pages: 103

ISBN-13: 1641480521

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This report presents a cost analysis of Polylactic Acid (PLA) production starting from corn The first section of the examined process is similar to Cargill process for lactic acid production, while the second section is similar to the NatureWorks process for polymerization of lactic acid. In this process, shelled corn is passed through a wet milling process to form corn starch, which, in turn, is hydrolyzed to dextrose, the feed for the fermentation process that generates lactic acid . Lactic Acid recovery from the fermentation broth is carried out via trialkylamine solvent extraction in the presence of carbon dioxide. A L-Lactic Acid solution in water is formed and further polymerized to form Polylactic Acid. The conversion of corn into dextrose forms some residues that are sold as by-product. This report was developed based essentially on the following reference(s): (1) US Patent 6472559, issued to Cargill in 2002 (2) US Patent 8674056, issued to NatureWorks in 2014 (3) EP Patent 1247808, issued to Cargill in 2003 Keywords: Corn, Corn Starch, 2-Hydroxypropanoic Acid, Anaerobic Fermentation, Trialkyl Amine, Sodium Carbonate, Lactide, 2-Hydroxypropanoic Acid, Dow, Biodegradable Polymer


Book Synopsis Polylactic Acid Production from Corn - Cost Analysis - PLA E41A by : Intratec

Download or read book Polylactic Acid Production from Corn - Cost Analysis - PLA E41A written by Intratec and published by Intratec. This book was released on 2017-06-01 with total page 103 pages. Available in PDF, EPUB and Kindle. Book excerpt: This report presents a cost analysis of Polylactic Acid (PLA) production starting from corn The first section of the examined process is similar to Cargill process for lactic acid production, while the second section is similar to the NatureWorks process for polymerization of lactic acid. In this process, shelled corn is passed through a wet milling process to form corn starch, which, in turn, is hydrolyzed to dextrose, the feed for the fermentation process that generates lactic acid . Lactic Acid recovery from the fermentation broth is carried out via trialkylamine solvent extraction in the presence of carbon dioxide. A L-Lactic Acid solution in water is formed and further polymerized to form Polylactic Acid. The conversion of corn into dextrose forms some residues that are sold as by-product. This report was developed based essentially on the following reference(s): (1) US Patent 6472559, issued to Cargill in 2002 (2) US Patent 8674056, issued to NatureWorks in 2014 (3) EP Patent 1247808, issued to Cargill in 2003 Keywords: Corn, Corn Starch, 2-Hydroxypropanoic Acid, Anaerobic Fermentation, Trialkyl Amine, Sodium Carbonate, Lactide, 2-Hydroxypropanoic Acid, Dow, Biodegradable Polymer


Economics of Ethanol Production in the United States

Economics of Ethanol Production in the United States

Author: Sally Kane

Publisher:

Published: 1989

Total Pages: 28

ISBN-13:

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Book Synopsis Economics of Ethanol Production in the United States by : Sally Kane

Download or read book Economics of Ethanol Production in the United States written by Sally Kane and published by . This book was released on 1989 with total page 28 pages. Available in PDF, EPUB and Kindle. Book excerpt:


An Economic Study of the Quick-germ Technology for the Dry-grind Process of Corn Ethanol Production and Its Effects Upon the Corn Oil Market

An Economic Study of the Quick-germ Technology for the Dry-grind Process of Corn Ethanol Production and Its Effects Upon the Corn Oil Market

Author: Edward Duane Yoder

Publisher:

Published: 2006

Total Pages: 120

ISBN-13:

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This study is an economic analysis of the Quick-Germ technology when adapted to a medium sized (32.8 million gallons per year) dry-grind ethanol facility. Quick-Germ combines wet-mill steeping for germ separation for corn oil production in the dry-grind ethanol process in order to lower net feedstock costs. Previously published economic analysis budgets of a dry-grind ethanol facility and a proposed similarly adapted Quick-Germ adapted facility were used to create a model to determine the break-even production price of ethanol. Then, it was determined how much corn oil could be produced before the additional supply would lower the price enough to prevent market profitability. It was calculated that the Quick-Germ technology could potentially lower the break-even price of ethanol production by $0.054 per gallon. Also, approximately ten Quick-Germ converted dry-grind ethanol facilities producing approximately 197 million pounds of corn oil a year prevents additional profitable entry into the corn oil market.


Book Synopsis An Economic Study of the Quick-germ Technology for the Dry-grind Process of Corn Ethanol Production and Its Effects Upon the Corn Oil Market by : Edward Duane Yoder

Download or read book An Economic Study of the Quick-germ Technology for the Dry-grind Process of Corn Ethanol Production and Its Effects Upon the Corn Oil Market written by Edward Duane Yoder and published by . This book was released on 2006 with total page 120 pages. Available in PDF, EPUB and Kindle. Book excerpt: This study is an economic analysis of the Quick-Germ technology when adapted to a medium sized (32.8 million gallons per year) dry-grind ethanol facility. Quick-Germ combines wet-mill steeping for germ separation for corn oil production in the dry-grind ethanol process in order to lower net feedstock costs. Previously published economic analysis budgets of a dry-grind ethanol facility and a proposed similarly adapted Quick-Germ adapted facility were used to create a model to determine the break-even production price of ethanol. Then, it was determined how much corn oil could be produced before the additional supply would lower the price enough to prevent market profitability. It was calculated that the Quick-Germ technology could potentially lower the break-even price of ethanol production by $0.054 per gallon. Also, approximately ten Quick-Germ converted dry-grind ethanol facilities producing approximately 197 million pounds of corn oil a year prevents additional profitable entry into the corn oil market.


Feasibility Study for Co-locating and Integrating Ethanol Production Plants from Corn Starch and Lignocellulosic Feedstocks

Feasibility Study for Co-locating and Integrating Ethanol Production Plants from Corn Starch and Lignocellulosic Feedstocks

Author:

Publisher:

Published: 2004

Total Pages: 74

ISBN-13:

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Book Synopsis Feasibility Study for Co-locating and Integrating Ethanol Production Plants from Corn Starch and Lignocellulosic Feedstocks by :

Download or read book Feasibility Study for Co-locating and Integrating Ethanol Production Plants from Corn Starch and Lignocellulosic Feedstocks written by and published by . This book was released on 2004 with total page 74 pages. Available in PDF, EPUB and Kindle. Book excerpt:


Update of Distillers Grains Displacement Ratios for Corn Ethanol Life-cycle Analysis

Update of Distillers Grains Displacement Ratios for Corn Ethanol Life-cycle Analysis

Author:

Publisher:

Published: 2011

Total Pages:

ISBN-13:

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Production of corn-based ethanol (either by wet milling or by dry milling) yields the following coproducts: distillers grains with solubles (DGS), corn gluten meal (CGM), corn gluten feed (CGF), and corn oil. Of these coproducts, all except corn oil can replace conventional animal feeds, such as corn, soybean meal, and urea. Displacement ratios of corn-ethanol coproducts including DGS, CGM, and CGF were last updated in 1998 at a workshop at Argonne National Laboratory on the basis of input from a group of experts on animal feeds, including Prof. Klopfenstein (University of Nebraska, Lincoln), Prof. Berger (University of Illinois, Urbana-Champaign), Mr. Madson (Rapheal Katzen International Associates, Inc.), and Prof. Trenkle (Iowa State University) (Wang 1999). Table 1 presents current dry milling coproduct displacement ratios being used in the GREET model. The current effort focuses on updating displacement ratios of dry milling corn-ethanol coproducts used in the animal feed industry. Because of the increased availability and use of these coproducts as animal feeds, more information is available on how these coproducts replace conventional animal feeds. To glean this information, it is also important to understand how industry selects feed. Because of the wide variety of available feeds, animal nutritionists use commercial software (such as Brill Formulation{trademark}) for feed formulation. The software recommends feed for the animal on the basis of the nutritional characteristics, availability, and price of various animal feeds, as well as on the nutritional requirements of the animal (Corn Refiners Association 2006). Therefore, feed formulation considers both the economic and the nutritional characteristics of feed products.


Book Synopsis Update of Distillers Grains Displacement Ratios for Corn Ethanol Life-cycle Analysis by :

Download or read book Update of Distillers Grains Displacement Ratios for Corn Ethanol Life-cycle Analysis written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Production of corn-based ethanol (either by wet milling or by dry milling) yields the following coproducts: distillers grains with solubles (DGS), corn gluten meal (CGM), corn gluten feed (CGF), and corn oil. Of these coproducts, all except corn oil can replace conventional animal feeds, such as corn, soybean meal, and urea. Displacement ratios of corn-ethanol coproducts including DGS, CGM, and CGF were last updated in 1998 at a workshop at Argonne National Laboratory on the basis of input from a group of experts on animal feeds, including Prof. Klopfenstein (University of Nebraska, Lincoln), Prof. Berger (University of Illinois, Urbana-Champaign), Mr. Madson (Rapheal Katzen International Associates, Inc.), and Prof. Trenkle (Iowa State University) (Wang 1999). Table 1 presents current dry milling coproduct displacement ratios being used in the GREET model. The current effort focuses on updating displacement ratios of dry milling corn-ethanol coproducts used in the animal feed industry. Because of the increased availability and use of these coproducts as animal feeds, more information is available on how these coproducts replace conventional animal feeds. To glean this information, it is also important to understand how industry selects feed. Because of the wide variety of available feeds, animal nutritionists use commercial software (such as Brill Formulation{trademark}) for feed formulation. The software recommends feed for the animal on the basis of the nutritional characteristics, availability, and price of various animal feeds, as well as on the nutritional requirements of the animal (Corn Refiners Association 2006). Therefore, feed formulation considers both the economic and the nutritional characteristics of feed products.


The Economics of Ethanol Production and Its Impact on the Minnesota Farm Economy

The Economics of Ethanol Production and Its Impact on the Minnesota Farm Economy

Author: Daniel W. Halbach

Publisher:

Published: 1986

Total Pages: 92

ISBN-13:

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Book Synopsis The Economics of Ethanol Production and Its Impact on the Minnesota Farm Economy by : Daniel W. Halbach

Download or read book The Economics of Ethanol Production and Its Impact on the Minnesota Farm Economy written by Daniel W. Halbach and published by . This book was released on 1986 with total page 92 pages. Available in PDF, EPUB and Kindle. Book excerpt:


Feasibility Study of Ethanol from Biomass in Illinois

Feasibility Study of Ethanol from Biomass in Illinois

Author:

Publisher:

Published: 1980

Total Pages: 336

ISBN-13:

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Book Synopsis Feasibility Study of Ethanol from Biomass in Illinois by :

Download or read book Feasibility Study of Ethanol from Biomass in Illinois written by and published by . This book was released on 1980 with total page 336 pages. Available in PDF, EPUB and Kindle. Book excerpt:


Economic Impact of Ethanol Production on U.S. Livestock Sector

Economic Impact of Ethanol Production on U.S. Livestock Sector

Author: Yapo Genevier N'Guessan

Publisher:

Published: 2007

Total Pages: 191

ISBN-13:

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The production of corn-based ethanol in the U.S. has increased from 1,630 million gallons in 2000 to 4,855 million gallons in 2006, representing a 198% growth over the period considered. This growth is favored by the availability of more efficient technologies in the production process of ethanol and is sustained by the high prices of ethanol in the market. The industry is also supported by a favorable public policy, expressed in the form of laws, mandating an increase in the use of ethanol, and also in the form of tax incentives. The tremendous increase in the use of corn for the ethanol industry is made at the expense of the livestock industry that was the traditional destination for much of the U.S. corn grain. As the ethanol industry continues to expand, concerns are raised in regard to its impact as more and more corn is diverted from the livestock sector. This study investigates the economic impact of the ethanol industry on the U.S. livestock sector. Specifically, a shipping cost model is developed to simulate the impact of the ethanol industry on the shipping cost of corn at the national and individual state levels. The dynamics for major livestock producing states are also analyzed at the crop reporting district level. Different scenarios based on assumptions on the availability of corn and the production capacities of the ethanol industry are displayed. Results from the model indicate that nationwide there is a 5 to 22% increase in the shipping cost of corn for the livestock industry due to the ethanol industry, depending on the scenario involved. At the state level, there is an increase in the transportation cost for most of the states, with shipping cost doubling in some cases. Nevertheless, some states benefit from the dynamics created by the development of ethanol plants and are experiencing a reduction in their livestock industry corn transportation cost.


Book Synopsis Economic Impact of Ethanol Production on U.S. Livestock Sector by : Yapo Genevier N'Guessan

Download or read book Economic Impact of Ethanol Production on U.S. Livestock Sector written by Yapo Genevier N'Guessan and published by . This book was released on 2007 with total page 191 pages. Available in PDF, EPUB and Kindle. Book excerpt: The production of corn-based ethanol in the U.S. has increased from 1,630 million gallons in 2000 to 4,855 million gallons in 2006, representing a 198% growth over the period considered. This growth is favored by the availability of more efficient technologies in the production process of ethanol and is sustained by the high prices of ethanol in the market. The industry is also supported by a favorable public policy, expressed in the form of laws, mandating an increase in the use of ethanol, and also in the form of tax incentives. The tremendous increase in the use of corn for the ethanol industry is made at the expense of the livestock industry that was the traditional destination for much of the U.S. corn grain. As the ethanol industry continues to expand, concerns are raised in regard to its impact as more and more corn is diverted from the livestock sector. This study investigates the economic impact of the ethanol industry on the U.S. livestock sector. Specifically, a shipping cost model is developed to simulate the impact of the ethanol industry on the shipping cost of corn at the national and individual state levels. The dynamics for major livestock producing states are also analyzed at the crop reporting district level. Different scenarios based on assumptions on the availability of corn and the production capacities of the ethanol industry are displayed. Results from the model indicate that nationwide there is a 5 to 22% increase in the shipping cost of corn for the livestock industry due to the ethanol industry, depending on the scenario involved. At the state level, there is an increase in the transportation cost for most of the states, with shipping cost doubling in some cases. Nevertheless, some states benefit from the dynamics created by the development of ethanol plants and are experiencing a reduction in their livestock industry corn transportation cost.