Handbook for Designing Cement Plants

Handbook for Designing Cement Plants

Author: S P Deolalkar

Publisher:

Published: 2021-03

Total Pages: 1190

ISBN-13: 9789389974423

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The first Edition of the book came out in 2008. It covered all aspects of Designing Cement Plants- mainly Dry Process Cement Plants with 6 stage Preheaters and Calciners, Vertical Mills, Electro Static Precipitators and various auxiliary machineries as were prevalent then. The base size for various workouts was 3000 TPD as was prevalent then. It has begun to dawn on Cement Industry that it was responsible for emitting 5 % of the most common greenhouse gas - CO2. Cement Industry and Cement Plant and Process Designers began to apply their minds to make - GREEN Cement. - which emitted greenhouse gas in much less quantities by making blended cements, using alternate fuels and by recovering waste heat. Mr. Deolalkar's book 'Designing Green Cement Plants' dealing with these aspects came out in 2013. Cement Industry was also growing in size simultaneously and the base size of 3000 TPD has been replaced by cement plants of + 10000 TPD or + 3mtpa capacity cement plants, requiring sea changes in machinery used therein. This Second Edition of the Handbook includes all aspects of the basic concepts dealt with in the Handbook but also includes aspects of making green cement. The base capacity is now 10000 TPD. Therefore it has been named Handbook for Designing Green Cement Plants. This book will also be found to be very useful to the Cement Industry. Author's two books mentioned above have been included in the top 20 books related to Cement Industry in the World.Contents: Section - 1 Basics Section - 2 Machinery Used in Making cement Section - 3 Technoeconomic Feasibility Studies Section - 4 Civil Design and Construction Section - 5 Electricals and Instrumentation Section - 6 Layouts and Detailed Engineering Section - 7 Selecting and Ordering Machinery Section - 8 Sustainable Development Section - 9 Web Pages Section 10 - Sources Section 11 - Recommended Reading


Book Synopsis Handbook for Designing Cement Plants by : S P Deolalkar

Download or read book Handbook for Designing Cement Plants written by S P Deolalkar and published by . This book was released on 2021-03 with total page 1190 pages. Available in PDF, EPUB and Kindle. Book excerpt: The first Edition of the book came out in 2008. It covered all aspects of Designing Cement Plants- mainly Dry Process Cement Plants with 6 stage Preheaters and Calciners, Vertical Mills, Electro Static Precipitators and various auxiliary machineries as were prevalent then. The base size for various workouts was 3000 TPD as was prevalent then. It has begun to dawn on Cement Industry that it was responsible for emitting 5 % of the most common greenhouse gas - CO2. Cement Industry and Cement Plant and Process Designers began to apply their minds to make - GREEN Cement. - which emitted greenhouse gas in much less quantities by making blended cements, using alternate fuels and by recovering waste heat. Mr. Deolalkar's book 'Designing Green Cement Plants' dealing with these aspects came out in 2013. Cement Industry was also growing in size simultaneously and the base size of 3000 TPD has been replaced by cement plants of + 10000 TPD or + 3mtpa capacity cement plants, requiring sea changes in machinery used therein. This Second Edition of the Handbook includes all aspects of the basic concepts dealt with in the Handbook but also includes aspects of making green cement. The base capacity is now 10000 TPD. Therefore it has been named Handbook for Designing Green Cement Plants. This book will also be found to be very useful to the Cement Industry. Author's two books mentioned above have been included in the top 20 books related to Cement Industry in the World.Contents: Section - 1 Basics Section - 2 Machinery Used in Making cement Section - 3 Technoeconomic Feasibility Studies Section - 4 Civil Design and Construction Section - 5 Electricals and Instrumentation Section - 6 Layouts and Detailed Engineering Section - 7 Selecting and Ordering Machinery Section - 8 Sustainable Development Section - 9 Web Pages Section 10 - Sources Section 11 - Recommended Reading

Designing Green Cement Plants

Designing Green Cement Plants

Author: S.P. Deolalkar

Publisher: Butterworth-Heinemann

Published: 2015-09-02

Total Pages: 436

ISBN-13: 0128034351

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Cement production is known to be a polluting and energy-intensive industry. Cement plants account for 5 percent of global emissions of carbon dioxide and one of the main causes of global warming. However, cement it is literally the glue of progress. Designing Green Cement Plants provides the tools and techniques for designing new large cement plants that would promote sustainable growth, preserve natural resources to the maximum possible extent and make least possible additions to the Greenhouse Gases that cause global warming. Brief and but authoritative, this title embraces new technologies and methods such as Carbon Capture and Sequestration, as well as methods for harnessing renewable energy sources such as wind and solar. The author also discusses the efficient use of energy and materials through the use recycling. In addition, this book also examines thepossibilities of developing green cement substitutes such as Calera, Caliix, Novacem, Aether and Geopolymer cements. Includes the tools and methods for reducing the emissions of greenhouse Gases Explores technologies such as: carbon capture and storage and substitute cements Provides essential data to determining the unique factors involved in designing large new green cement plants Includes interactive excel spreadsheets Methods for preforming a cost benefits analysis for the production of green cements as opposed to conventional OPC


Book Synopsis Designing Green Cement Plants by : S.P. Deolalkar

Download or read book Designing Green Cement Plants written by S.P. Deolalkar and published by Butterworth-Heinemann. This book was released on 2015-09-02 with total page 436 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cement production is known to be a polluting and energy-intensive industry. Cement plants account for 5 percent of global emissions of carbon dioxide and one of the main causes of global warming. However, cement it is literally the glue of progress. Designing Green Cement Plants provides the tools and techniques for designing new large cement plants that would promote sustainable growth, preserve natural resources to the maximum possible extent and make least possible additions to the Greenhouse Gases that cause global warming. Brief and but authoritative, this title embraces new technologies and methods such as Carbon Capture and Sequestration, as well as methods for harnessing renewable energy sources such as wind and solar. The author also discusses the efficient use of energy and materials through the use recycling. In addition, this book also examines thepossibilities of developing green cement substitutes such as Calera, Caliix, Novacem, Aether and Geopolymer cements. Includes the tools and methods for reducing the emissions of greenhouse Gases Explores technologies such as: carbon capture and storage and substitute cements Provides essential data to determining the unique factors involved in designing large new green cement plants Includes interactive excel spreadsheets Methods for preforming a cost benefits analysis for the production of green cements as opposed to conventional OPC

Nomograms for Design and Operation of Cement Plants

Nomograms for Design and Operation of Cement Plants

Author: S.P. Deolalkar

Publisher: CRC Press

Published: 2011-07-12

Total Pages: 0

ISBN-13: 9780415665773

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A unique publication, this set of book and CD-ROM is a handy tool for the design and operation of cement plants. Operation requires many calculations that have to be done repetitively. With this book of nomograms – graphical representations of two or more variables related to one another in such a way that a third one can be read from the nomogram - these workouts can be eliminated and the right values can be found with minimum effort with the user-friendly CD-ROM. The CD-ROM pdf pages represent the nomogram and explanatory text in a single screen. The text describes the use, input, output, scale and unit of the nomogram, plus an illustrative example. When clicking on the nomogram, it appears in its original AutoCad version, which allows the reader to draw lines to obtain the results of new inputs. Most nomograms are single-step graphics, some require of two or three progressive steps. The nomograms are grouped in four sections: 1. Basics (capacities and rates of overall cement plant; crushing, grinding; feed rates in various sections with necessary margins; quality calculations, such as the proportioning of raw materials and for arriving at related parameters; carbonates, oxides and ratios of raw meal to clinker); 2. Physical (temperatures, altitudes, atmospheric pressures and densities; areas and volumes ; volumes of silos and stock piles; half angle at centre of mills and kilns and related variables; aspects of system design); 3. Processes (calculations related to calorific values of fuel and its consumption, combustion and drying; log mean temperature difference; heat content of air, clinker, calculations related to cooling), and 4. Machinery (ball mill design, vertical roller mills, preheater design, fuel fired in calciner, kiln capacity impact, kiln sizing and design, conventional clinker coolers, pneumatic conveying, mechanical conveyors, bag filter sizing, SCAs or ESPs for different efficiencies).


Book Synopsis Nomograms for Design and Operation of Cement Plants by : S.P. Deolalkar

Download or read book Nomograms for Design and Operation of Cement Plants written by S.P. Deolalkar and published by CRC Press. This book was released on 2011-07-12 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: A unique publication, this set of book and CD-ROM is a handy tool for the design and operation of cement plants. Operation requires many calculations that have to be done repetitively. With this book of nomograms – graphical representations of two or more variables related to one another in such a way that a third one can be read from the nomogram - these workouts can be eliminated and the right values can be found with minimum effort with the user-friendly CD-ROM. The CD-ROM pdf pages represent the nomogram and explanatory text in a single screen. The text describes the use, input, output, scale and unit of the nomogram, plus an illustrative example. When clicking on the nomogram, it appears in its original AutoCad version, which allows the reader to draw lines to obtain the results of new inputs. Most nomograms are single-step graphics, some require of two or three progressive steps. The nomograms are grouped in four sections: 1. Basics (capacities and rates of overall cement plant; crushing, grinding; feed rates in various sections with necessary margins; quality calculations, such as the proportioning of raw materials and for arriving at related parameters; carbonates, oxides and ratios of raw meal to clinker); 2. Physical (temperatures, altitudes, atmospheric pressures and densities; areas and volumes ; volumes of silos and stock piles; half angle at centre of mills and kilns and related variables; aspects of system design); 3. Processes (calculations related to calorific values of fuel and its consumption, combustion and drying; log mean temperature difference; heat content of air, clinker, calculations related to cooling), and 4. Machinery (ball mill design, vertical roller mills, preheater design, fuel fired in calciner, kiln capacity impact, kiln sizing and design, conventional clinker coolers, pneumatic conveying, mechanical conveyors, bag filter sizing, SCAs or ESPs for different efficiencies).

Cement Plant Operations Handbook

Cement Plant Operations Handbook

Author: Philip A. Alsop

Publisher: Tradeship Publications Ltd

Published: 2007

Total Pages: 292

ISBN-13: 9780952479727

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Book Synopsis Cement Plant Operations Handbook by : Philip A. Alsop

Download or read book Cement Plant Operations Handbook written by Philip A. Alsop and published by Tradeship Publications Ltd. This book was released on 2007 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Handbook of Low Carbon Concrete

Handbook of Low Carbon Concrete

Author: Ali Nazari

Publisher: Butterworth-Heinemann

Published: 2016-09-30

Total Pages: 442

ISBN-13: 012804540X

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Handbook of Low Carbon Concrete brings together the latest breakthroughs in the design, production, and application of low carbon concrete. In this handbook, the editors and contributors have paid extra attention to the emissions generated by coarse aggregates, emissions due to fine aggregates, and emissions due to cement, fly ash, GGBFS, and admixtures. In addition, the book provides expert coverage on emissions due to concrete batching, transport and placement, and emissions generated by typical commercially produced concretes. Includes the tools and methods for reducing the emissions of greenhouse gases Explores technologies, such as carbon capture, storage, and substitute cements Provides essential data that helps determine the unique factors involved in designing large, new green cement plants


Book Synopsis Handbook of Low Carbon Concrete by : Ali Nazari

Download or read book Handbook of Low Carbon Concrete written by Ali Nazari and published by Butterworth-Heinemann. This book was released on 2016-09-30 with total page 442 pages. Available in PDF, EPUB and Kindle. Book excerpt: Handbook of Low Carbon Concrete brings together the latest breakthroughs in the design, production, and application of low carbon concrete. In this handbook, the editors and contributors have paid extra attention to the emissions generated by coarse aggregates, emissions due to fine aggregates, and emissions due to cement, fly ash, GGBFS, and admixtures. In addition, the book provides expert coverage on emissions due to concrete batching, transport and placement, and emissions generated by typical commercially produced concretes. Includes the tools and methods for reducing the emissions of greenhouse gases Explores technologies, such as carbon capture, storage, and substitute cements Provides essential data that helps determine the unique factors involved in designing large, new green cement plants

Cement Production Technology

Cement Production Technology

Author: Anjan Kumar Chatterjee

Publisher: CRC Press

Published: 2018-04-27

Total Pages: 469

ISBN-13: 1351335731

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The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.


Book Synopsis Cement Production Technology by : Anjan Kumar Chatterjee

Download or read book Cement Production Technology written by Anjan Kumar Chatterjee and published by CRC Press. This book was released on 2018-04-27 with total page 469 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.

Refractory Engineering and Kiln Maintenance in Cement Plants

Refractory Engineering and Kiln Maintenance in Cement Plants

Author: J.P. Saxena

Publisher: CRC Press

Published: 2003-01-01

Total Pages: 312

ISBN-13: 9788188305001

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This book deals with two important areas that directly affect kiln availability for production. These two aspects decide if the cement plant would make profit or loss during the year. At the moment there is no book that deals with these aspects. The literature on these subjects is scattered and the totality of the subject is missing. The book Refractory Engineering and Kiln Maintenance in Cement Plants is an utmost requirement for the Cement Industry and would fulfil the needs of the Cement Industry all over the world. It has brought out various developments of refractory with the changing technological scenario. The contents is totally comprehensive in every respect and has been planned in such a way that starting from Changing Phases of Kiln Systems and Choice of Refractories, Improving the Kiln Up-time, there are also important chapters on Inspection, Storage and Packing of Refractories, Refractory Management, Kiln Maintenance with a bonus of a glossary of the technical terms. The book will serve as a handbook for production managers, production engineers, Kiln operators, refractory engineers, maintenance managers, purchase engineers, inventory engineers, warehouse officers and storekeepers.


Book Synopsis Refractory Engineering and Kiln Maintenance in Cement Plants by : J.P. Saxena

Download or read book Refractory Engineering and Kiln Maintenance in Cement Plants written by J.P. Saxena and published by CRC Press. This book was released on 2003-01-01 with total page 312 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book deals with two important areas that directly affect kiln availability for production. These two aspects decide if the cement plant would make profit or loss during the year. At the moment there is no book that deals with these aspects. The literature on these subjects is scattered and the totality of the subject is missing. The book Refractory Engineering and Kiln Maintenance in Cement Plants is an utmost requirement for the Cement Industry and would fulfil the needs of the Cement Industry all over the world. It has brought out various developments of refractory with the changing technological scenario. The contents is totally comprehensive in every respect and has been planned in such a way that starting from Changing Phases of Kiln Systems and Choice of Refractories, Improving the Kiln Up-time, there are also important chapters on Inspection, Storage and Packing of Refractories, Refractory Management, Kiln Maintenance with a bonus of a glossary of the technical terms. The book will serve as a handbook for production managers, production engineers, Kiln operators, refractory engineers, maintenance managers, purchase engineers, inventory engineers, warehouse officers and storekeepers.

Cement Manufacturer's Handbook

Cement Manufacturer's Handbook

Author: Kurt E. Peray

Publisher:

Published: 1979

Total Pages: 416

ISBN-13:

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This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.


Book Synopsis Cement Manufacturer's Handbook by : Kurt E. Peray

Download or read book Cement Manufacturer's Handbook written by Kurt E. Peray and published by . This book was released on 1979 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.

Intelligent and Sustainable Cement Production

Intelligent and Sustainable Cement Production

Author: Anjan Kumar Chatterjee

Publisher: CRC Press

Published: 2021-11-21

Total Pages: 511

ISBN-13: 1000475697

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This book captures the path of digital transformation that the cement enterprises are adopting progressively to elevate themselves to ‘Industry 4.0’ level. Digital innovations-based Internet of Things (IoT) and Artificial Intelligence (AI) are pertinent technologies for the cement enterprises as the manufacturing processes operate at very large scales with multiple inputs, outputs, and variables, resulting in the essentiality of big data management. Featuring contributions from cement industries worldwide, it covers various aspects of cement manufacturing from IoT, machine learning and data analytics perspective. It further discusses implementation of digital solutions in cement process and plants through case studies. Features: Present an up-to-date, consolidated view on modern cement manufacturing technology, applying new systems. Provides narration of complexity and variables in modern cement plants and processes. Discusses evolution of automation and computerization for the manufacturing processes. Covers application of ERP techniques to cement enterprises. Includes data-driven approaches for energy, environment, and quality management. This book aims at researchers and industry professionals involved in cement manufacturing, cement machinery and system suppliers, chemical engineering, process engineering, industrial engineering, and chemistry.


Book Synopsis Intelligent and Sustainable Cement Production by : Anjan Kumar Chatterjee

Download or read book Intelligent and Sustainable Cement Production written by Anjan Kumar Chatterjee and published by CRC Press. This book was released on 2021-11-21 with total page 511 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book captures the path of digital transformation that the cement enterprises are adopting progressively to elevate themselves to ‘Industry 4.0’ level. Digital innovations-based Internet of Things (IoT) and Artificial Intelligence (AI) are pertinent technologies for the cement enterprises as the manufacturing processes operate at very large scales with multiple inputs, outputs, and variables, resulting in the essentiality of big data management. Featuring contributions from cement industries worldwide, it covers various aspects of cement manufacturing from IoT, machine learning and data analytics perspective. It further discusses implementation of digital solutions in cement process and plants through case studies. Features: Present an up-to-date, consolidated view on modern cement manufacturing technology, applying new systems. Provides narration of complexity and variables in modern cement plants and processes. Discusses evolution of automation and computerization for the manufacturing processes. Covers application of ERP techniques to cement enterprises. Includes data-driven approaches for energy, environment, and quality management. This book aims at researchers and industry professionals involved in cement manufacturing, cement machinery and system suppliers, chemical engineering, process engineering, industrial engineering, and chemistry.

Green Building with Concrete

Green Building with Concrete

Author: Gajanan M. Sabnis

Publisher: CRC Press

Published: 2015-06-16

Total Pages: 452

ISBN-13: 1498704115

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Illustrates the Global Relevance of SustainabilityApplicable to roads, bridges, and other elements of the infrastructure, Green Building with Concrete: Sustainable Design and Construction, Second Edition provides an overview of all available information on the role of concrete in green building. A handbook offering viewpoints from worldwide experts


Book Synopsis Green Building with Concrete by : Gajanan M. Sabnis

Download or read book Green Building with Concrete written by Gajanan M. Sabnis and published by CRC Press. This book was released on 2015-06-16 with total page 452 pages. Available in PDF, EPUB and Kindle. Book excerpt: Illustrates the Global Relevance of SustainabilityApplicable to roads, bridges, and other elements of the infrastructure, Green Building with Concrete: Sustainable Design and Construction, Second Edition provides an overview of all available information on the role of concrete in green building. A handbook offering viewpoints from worldwide experts