Hybrid Metal Additive Manufacturing

Hybrid Metal Additive Manufacturing

Author: Parnika Shrivastava

Publisher: CRC Press

Published: 2023-12-05

Total Pages: 269

ISBN-13: 1003803245

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The text presents the latest research and development, technical challenges, and future directions in the field of hybrid metal additive manufacturing. It further discusses the modeling of hybrid additive manufacturing processes for metals, hybrid additive manufacturing of composite materials, and low-carbon hybrid additive manufacturing processes. THIS BOOK •Presents cutting-edge advancements and limitations in hybrid additive manufacturing technologies. • Discusses fabrication methods and rapid tooling techniques focusing on metals, composites, and alloys. •Highlights the importance of low-carbon additive manufacturing technologies toward achieving sustainability. •Emphasizes the challenges and solutions for integrating additive manufacturing and Industry 4.0 to enable rapid manufacturing of customized and tailored products. • Covers hybrid additive manufacturing of composite materials and additive manufacturing for fabricating high-hardness components. The text discusses the recent advancements in additive manufacturing of high-hardness components and covers important engineering materials such as metals, alloys, and composites. It further highlights defects and post-processing of hybrid additive manufacturing components, sustainability solutions for hybrid additive manufacturing processes, and recycling of machining waste into metal powder feedstock. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.


Book Synopsis Hybrid Metal Additive Manufacturing by : Parnika Shrivastava

Download or read book Hybrid Metal Additive Manufacturing written by Parnika Shrivastava and published by CRC Press. This book was released on 2023-12-05 with total page 269 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text presents the latest research and development, technical challenges, and future directions in the field of hybrid metal additive manufacturing. It further discusses the modeling of hybrid additive manufacturing processes for metals, hybrid additive manufacturing of composite materials, and low-carbon hybrid additive manufacturing processes. THIS BOOK •Presents cutting-edge advancements and limitations in hybrid additive manufacturing technologies. • Discusses fabrication methods and rapid tooling techniques focusing on metals, composites, and alloys. •Highlights the importance of low-carbon additive manufacturing technologies toward achieving sustainability. •Emphasizes the challenges and solutions for integrating additive manufacturing and Industry 4.0 to enable rapid manufacturing of customized and tailored products. • Covers hybrid additive manufacturing of composite materials and additive manufacturing for fabricating high-hardness components. The text discusses the recent advancements in additive manufacturing of high-hardness components and covers important engineering materials such as metals, alloys, and composites. It further highlights defects and post-processing of hybrid additive manufacturing components, sustainability solutions for hybrid additive manufacturing processes, and recycling of machining waste into metal powder feedstock. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.

Hybrid Additive Manufacturing

Hybrid Additive Manufacturing

Author: Guha Manogharan

Publisher: Academic Press

Published: 2020-07

Total Pages: 350

ISBN-13: 9780128181706

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Hybrid Additive Manufacturing: Techniques, Applications and Benefits explains the fundamentals of hybrid AM, definitions, classifications, and principles, as well as key techniques of hybrid AM, its applications, design guidelines, and benefits, with emphasis on key aspects of the system integration process. The core of this subject is in describing how to overcome inherent processing limitations of layer-by-layer AM through the integration of secondary post-processing such as machining or heat treatment. As a result hybrid AM plays a critical role in accelerating the adoption of AM in established design and manufacturing activities. The applications of hybrid AM in both metals and polymers are discussed in this book, as are geometrical dimensioning and tolerancing, material property enhancement, non-traditional surface finishing, in-situ sequential hybrid processing, and integrated process planning. This book will serve not only as an introduction to hybrid AM but also as a handbook for researchers and engineers in mechanical, manufacturing, industrial, electronics, and materials science, thanks to its interdisciplinary approach and detailed case studies. Explains how hybrid manufacturing processes can be used to achieve enhanced material properties and functionality Describes the significance of hybrid additive manufacturing to different parts of the process chain Uses case studies to show how innovative companies are using this technology, how they have overcome challenges they encountered, and the benefits they have experienced


Book Synopsis Hybrid Additive Manufacturing by : Guha Manogharan

Download or read book Hybrid Additive Manufacturing written by Guha Manogharan and published by Academic Press. This book was released on 2020-07 with total page 350 pages. Available in PDF, EPUB and Kindle. Book excerpt: Hybrid Additive Manufacturing: Techniques, Applications and Benefits explains the fundamentals of hybrid AM, definitions, classifications, and principles, as well as key techniques of hybrid AM, its applications, design guidelines, and benefits, with emphasis on key aspects of the system integration process. The core of this subject is in describing how to overcome inherent processing limitations of layer-by-layer AM through the integration of secondary post-processing such as machining or heat treatment. As a result hybrid AM plays a critical role in accelerating the adoption of AM in established design and manufacturing activities. The applications of hybrid AM in both metals and polymers are discussed in this book, as are geometrical dimensioning and tolerancing, material property enhancement, non-traditional surface finishing, in-situ sequential hybrid processing, and integrated process planning. This book will serve not only as an introduction to hybrid AM but also as a handbook for researchers and engineers in mechanical, manufacturing, industrial, electronics, and materials science, thanks to its interdisciplinary approach and detailed case studies. Explains how hybrid manufacturing processes can be used to achieve enhanced material properties and functionality Describes the significance of hybrid additive manufacturing to different parts of the process chain Uses case studies to show how innovative companies are using this technology, how they have overcome challenges they encountered, and the benefits they have experienced

Additive Manufacturing Hybrid Processes for Composites Systems

Additive Manufacturing Hybrid Processes for Composites Systems

Author: António Torres Marques

Publisher: Springer Nature

Published: 2020-04-27

Total Pages: 346

ISBN-13: 3030445224

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This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.


Book Synopsis Additive Manufacturing Hybrid Processes for Composites Systems by : António Torres Marques

Download or read book Additive Manufacturing Hybrid Processes for Composites Systems written by António Torres Marques and published by Springer Nature. This book was released on 2020-04-27 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.

Sheet Bulk Metal Forming

Sheet Bulk Metal Forming

Author: Marion Merklein

Publisher: Springer

Published: 2020-11-05

Total Pages: 588

ISBN-13: 9783030619015

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This book presents the findings of research projects from the Transregional Collaborative Research Centre 73. These proceedings are the result of years of research into sheet–bulk metal forming. The book discusses the challenges posed by simulating sheet–bulk metal forming. It takes into account the different phenomena characteristic to both sheet and bulk forming fields, and explores the demands this makes on modelling the processes. It then summarizes the research, and presents from a practitioner's point of view. This means the book is of interest to and helps both academics and industrial engineers within the field of sheet–bulk metal forming.


Book Synopsis Sheet Bulk Metal Forming by : Marion Merklein

Download or read book Sheet Bulk Metal Forming written by Marion Merklein and published by Springer. This book was released on 2020-11-05 with total page 588 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the findings of research projects from the Transregional Collaborative Research Centre 73. These proceedings are the result of years of research into sheet–bulk metal forming. The book discusses the challenges posed by simulating sheet–bulk metal forming. It takes into account the different phenomena characteristic to both sheet and bulk forming fields, and explores the demands this makes on modelling the processes. It then summarizes the research, and presents from a practitioner's point of view. This means the book is of interest to and helps both academics and industrial engineers within the field of sheet–bulk metal forming.

Advances in Metal Additive Manufacturing

Advances in Metal Additive Manufacturing

Author: Sachin Salunkhe

Publisher: Elsevier

Published: 2022-10-10

Total Pages: 255

ISBN-13: 0323914683

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Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts. Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718


Book Synopsis Advances in Metal Additive Manufacturing by : Sachin Salunkhe

Download or read book Advances in Metal Additive Manufacturing written by Sachin Salunkhe and published by Elsevier. This book was released on 2022-10-10 with total page 255 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts. Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718

Machinability of Powder Metallurgy Steels

Machinability of Powder Metallurgy Steels

Author: Andrej Šalak

Publisher: Cambridge Int Science Publishing

Published: 2005

Total Pages: 551

ISBN-13: 1898326827

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The machinability of powder metallurgy steels is poorer compared with wrought steels of appropriate composition and/or mechanical [properties. The reason for it is a larger number of material and processing variables affecting the final properties of a sintered material. Therefore the machining of powder metallurgy (PM) steels is a permanent subject of investigation and practice. The aim of the book is to make on the basis of present knowledge an overview of all interacting factors in machining process including those applied for the improvement of the machinability. There are the properties of basic plain iron and alloyed powders, various additions, compaction and sintering conditions. Effect of porosity, individual alloying elements and microstructure character is considered. The description of the basic machining processes with their characteristics and with the characteristics of the tool geometry belongs to the mentioned factors. For the improvement of machinability of PM steels different machining aids, as S, MnS, MoS2 and other are frequently used and their chemical and physical characteristics are given. The effect of various machining aids used on machinability of sintered plain iron, iron-carbon and of steels alloyed with Cu, Ni, Mo, Cr, Mn including powder forged steels with very different mechanical properties and very different microstructures is analysed and summarized. The high-speed steel, hardmetal and other tools with their geometry as the part of the cutting process are described in relation to the sintered powder materials. The recommendations for machining of various steels enclose the present knowledge about the machinability of powder metallurgy steels.


Book Synopsis Machinability of Powder Metallurgy Steels by : Andrej Šalak

Download or read book Machinability of Powder Metallurgy Steels written by Andrej Šalak and published by Cambridge Int Science Publishing. This book was released on 2005 with total page 551 pages. Available in PDF, EPUB and Kindle. Book excerpt: The machinability of powder metallurgy steels is poorer compared with wrought steels of appropriate composition and/or mechanical [properties. The reason for it is a larger number of material and processing variables affecting the final properties of a sintered material. Therefore the machining of powder metallurgy (PM) steels is a permanent subject of investigation and practice. The aim of the book is to make on the basis of present knowledge an overview of all interacting factors in machining process including those applied for the improvement of the machinability. There are the properties of basic plain iron and alloyed powders, various additions, compaction and sintering conditions. Effect of porosity, individual alloying elements and microstructure character is considered. The description of the basic machining processes with their characteristics and with the characteristics of the tool geometry belongs to the mentioned factors. For the improvement of machinability of PM steels different machining aids, as S, MnS, MoS2 and other are frequently used and their chemical and physical characteristics are given. The effect of various machining aids used on machinability of sintered plain iron, iron-carbon and of steels alloyed with Cu, Ni, Mo, Cr, Mn including powder forged steels with very different mechanical properties and very different microstructures is analysed and summarized. The high-speed steel, hardmetal and other tools with their geometry as the part of the cutting process are described in relation to the sintered powder materials. The recommendations for machining of various steels enclose the present knowledge about the machinability of powder metallurgy steels.

Mass Production Processes

Mass Production Processes

Author: Anil Akdogan

Publisher: BoD – Books on Demand

Published: 2020-03-11

Total Pages: 214

ISBN-13: 1838802150

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It is always hard to set manufacturing systems to produce large quantities of standardized parts. Controlling these mass production lines needs deep knowledge, hard experience, and the required related tools as well. The use of modern methods and techniques to produce a large quantity of products within productive manufacturing processes provides improvements in manufacturing costs and product quality. In order to serve these purposes, this book aims to reflect on the advanced manufacturing systems of different alloys in production with related components and automation technologies. Additionally, it focuses on mass production processes designed according to Industry 4.0 considering different kinds of quality and improvement works in mass production systems for high productive and sustainable manufacturing. This book may be interesting to researchers, industrial employees, or any other partners who work for better quality manufacturing at any stage of the mass production processes.


Book Synopsis Mass Production Processes by : Anil Akdogan

Download or read book Mass Production Processes written by Anil Akdogan and published by BoD – Books on Demand. This book was released on 2020-03-11 with total page 214 pages. Available in PDF, EPUB and Kindle. Book excerpt: It is always hard to set manufacturing systems to produce large quantities of standardized parts. Controlling these mass production lines needs deep knowledge, hard experience, and the required related tools as well. The use of modern methods and techniques to produce a large quantity of products within productive manufacturing processes provides improvements in manufacturing costs and product quality. In order to serve these purposes, this book aims to reflect on the advanced manufacturing systems of different alloys in production with related components and automation technologies. Additionally, it focuses on mass production processes designed according to Industry 4.0 considering different kinds of quality and improvement works in mass production systems for high productive and sustainable manufacturing. This book may be interesting to researchers, industrial employees, or any other partners who work for better quality manufacturing at any stage of the mass production processes.

Additive Manufacturing Technologies

Additive Manufacturing Technologies

Author: Ian Gibson

Publisher: Springer Nature

Published: 2020-11-10

Total Pages: 685

ISBN-13: 3030561275

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This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.


Book Synopsis Additive Manufacturing Technologies by : Ian Gibson

Download or read book Additive Manufacturing Technologies written by Ian Gibson and published by Springer Nature. This book was released on 2020-11-10 with total page 685 pages. Available in PDF, EPUB and Kindle. Book excerpt: This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

Additive Manufacturing of Titanium Alloys

Additive Manufacturing of Titanium Alloys

Author: Bhaskar Dutta

Publisher: Butterworth-Heinemann

Published: 2016-06-17

Total Pages: 94

ISBN-13: 0128047836

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Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. Includes coverage of the fundamentals of microstructural evolution in titanium alloys Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) Looks at the future of Titanium Additive Manufacturing Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)


Book Synopsis Additive Manufacturing of Titanium Alloys by : Bhaskar Dutta

Download or read book Additive Manufacturing of Titanium Alloys written by Bhaskar Dutta and published by Butterworth-Heinemann. This book was released on 2016-06-17 with total page 94 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. Includes coverage of the fundamentals of microstructural evolution in titanium alloys Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) Looks at the future of Titanium Additive Manufacturing Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)

Solid State Additive Manufacturing

Solid State Additive Manufacturing

Author: Amlan Kar

Publisher: CRC Press

Published: 2023-12-01

Total Pages: 292

ISBN-13: 1003803709

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The text focuses on discussing the solid-state deformation behavior of materials in additive manufacturing processes. It highlights the process optimization and bonding of different layers during layer-by-layer deposition of different materials in Solid-State. It covers the design, process, and advancement of solid-state additive manufacturing methods. • Covers the fundamentals of materials processing, including the stress–strain–temperature correlation in solid-state processing and manufacturing. • Discusses solid-state additive manufacturing methods, and optimization strategies for the fabrication of additive manufacturing products. • Showcases the mechanisms associated with improvement in mechanical properties of Solid-State additive manufacturing products. • Provides a comprehensive discussion on microstructural stability and homogeneity in mechanical properties. • Presents hybrid solid-state process for fabrication of multilayer components and composite materials. • Provides a detailed review of laser-based post-processing techniques The text focuses on the Solid-State additive manufacturing techniques for the fabrication of industrially relevant products. It gives in-depth information on the fundamental aspects, hybridization of the processes, fabrication of different materials, improvement in product performance, and Internet of Things enabled manufacturing. The text covers crucial topics, including hybrid Solid- State additive manufacturing, cold spray additive manufacturing, online defect detection of products, and post-processing of additively manufactured components. These subjects are significant in advancing additive manufacturing technology and ensuring the quality and efficiency of the produced components. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields such as mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering. .


Book Synopsis Solid State Additive Manufacturing by : Amlan Kar

Download or read book Solid State Additive Manufacturing written by Amlan Kar and published by CRC Press. This book was released on 2023-12-01 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text focuses on discussing the solid-state deformation behavior of materials in additive manufacturing processes. It highlights the process optimization and bonding of different layers during layer-by-layer deposition of different materials in Solid-State. It covers the design, process, and advancement of solid-state additive manufacturing methods. • Covers the fundamentals of materials processing, including the stress–strain–temperature correlation in solid-state processing and manufacturing. • Discusses solid-state additive manufacturing methods, and optimization strategies for the fabrication of additive manufacturing products. • Showcases the mechanisms associated with improvement in mechanical properties of Solid-State additive manufacturing products. • Provides a comprehensive discussion on microstructural stability and homogeneity in mechanical properties. • Presents hybrid solid-state process for fabrication of multilayer components and composite materials. • Provides a detailed review of laser-based post-processing techniques The text focuses on the Solid-State additive manufacturing techniques for the fabrication of industrially relevant products. It gives in-depth information on the fundamental aspects, hybridization of the processes, fabrication of different materials, improvement in product performance, and Internet of Things enabled manufacturing. The text covers crucial topics, including hybrid Solid- State additive manufacturing, cold spray additive manufacturing, online defect detection of products, and post-processing of additively manufactured components. These subjects are significant in advancing additive manufacturing technology and ensuring the quality and efficiency of the produced components. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields such as mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering. .