Manufacturing Process Controls for the Industries of the Future

Manufacturing Process Controls for the Industries of the Future

Author: Panel on Manufacturing Process Controls

Publisher: National Academies Press

Published: 1998-08-28

Total Pages: 72

ISBN-13: 030952296X

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Manufacturing process controls include all systems and software that exert control over production processes. Control systems include process sensors, data processing equipment, actuators, networks to connect equipment, and algorithms to relate process variables to product attributes. Since 1995, the U.S. Department of Energy Office of Industrial Technology 's (OIT) program management strategy has reflected its commitment to increasing and documenting the commercial impact of OIT programs. OIT's management strategy for research and development has been in transition from a technology push strategy to a market pull strategy based on the needs of seven energy-and waste-intensive industries-steel, forest products, glass, metal casting, aluminum, chemicals, and petroleum refining. These industries, designated as Industries of the Future (IOF), are the focus of OIT programs. In 1997, agriculture, specifically renewable bioproducts, was added to the IOF group.The National Research Council Panel on Manufacturing Process Controls is part of the Committee on Industrial Technology Assessments (CITA), which was established to evaluate the OIT program strategy, to provide guidance during the transition to the new IOF strategy, and to assess the effects of the change in program strategy on cross-cutting technology programs, that is, technologies applicable to several of the IOF industries. The panel was established to identify key processes and needs for improved manufacturing control technology, especially the needs common to several IOF industries; identify specific research opportunities for addressing these common industry needs; suggest criteria for identifying and prioritizing research and development (R&D) to improve manufacturing controls technologies; and recommend means for implementing advances in control technologies.


Book Synopsis Manufacturing Process Controls for the Industries of the Future by : Panel on Manufacturing Process Controls

Download or read book Manufacturing Process Controls for the Industries of the Future written by Panel on Manufacturing Process Controls and published by National Academies Press. This book was released on 1998-08-28 with total page 72 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing process controls include all systems and software that exert control over production processes. Control systems include process sensors, data processing equipment, actuators, networks to connect equipment, and algorithms to relate process variables to product attributes. Since 1995, the U.S. Department of Energy Office of Industrial Technology 's (OIT) program management strategy has reflected its commitment to increasing and documenting the commercial impact of OIT programs. OIT's management strategy for research and development has been in transition from a technology push strategy to a market pull strategy based on the needs of seven energy-and waste-intensive industries-steel, forest products, glass, metal casting, aluminum, chemicals, and petroleum refining. These industries, designated as Industries of the Future (IOF), are the focus of OIT programs. In 1997, agriculture, specifically renewable bioproducts, was added to the IOF group.The National Research Council Panel on Manufacturing Process Controls is part of the Committee on Industrial Technology Assessments (CITA), which was established to evaluate the OIT program strategy, to provide guidance during the transition to the new IOF strategy, and to assess the effects of the change in program strategy on cross-cutting technology programs, that is, technologies applicable to several of the IOF industries. The panel was established to identify key processes and needs for improved manufacturing control technology, especially the needs common to several IOF industries; identify specific research opportunities for addressing these common industry needs; suggest criteria for identifying and prioritizing research and development (R&D) to improve manufacturing controls technologies; and recommend means for implementing advances in control technologies.


Unit Manufacturing Processes

Unit Manufacturing Processes

Author: National Research Council

Publisher: National Academies Press

Published: 1995-01-03

Total Pages: 228

ISBN-13: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.


Book Synopsis Unit Manufacturing Processes by : National Research Council

Download or read book Unit Manufacturing Processes written by National Research Council and published by National Academies Press. This book was released on 1995-01-03 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.


Separation Technologies for the Industries of the Future

Separation Technologies for the Industries of the Future

Author: Panel on Separation Technology for Industrial Reuse and Recycling

Publisher: National Academies Press

Published: 1999-01-22

Total Pages: 128

ISBN-13: 0309592828

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Separation processes—or processes that use physical, chemical, or electrical forces to isolate or concentrate selected constituents of a mixture—are essential to the chemical, petroleum refining, and materials processing industries. In this volume, an expert panel reviews the separation process needs of seven industries and identifies technologies that hold promise for meeting these needs, as well as key technologies that could enable separations. In addition, the book recommends criteria for the selection of separations research projects for the Department of Energy's Office of Industrial Technology.


Book Synopsis Separation Technologies for the Industries of the Future by : Panel on Separation Technology for Industrial Reuse and Recycling

Download or read book Separation Technologies for the Industries of the Future written by Panel on Separation Technology for Industrial Reuse and Recycling and published by National Academies Press. This book was released on 1999-01-22 with total page 128 pages. Available in PDF, EPUB and Kindle. Book excerpt: Separation processes—or processes that use physical, chemical, or electrical forces to isolate or concentrate selected constituents of a mixture—are essential to the chemical, petroleum refining, and materials processing industries. In this volume, an expert panel reviews the separation process needs of seven industries and identifies technologies that hold promise for meeting these needs, as well as key technologies that could enable separations. In addition, the book recommends criteria for the selection of separations research projects for the Department of Energy's Office of Industrial Technology.


New Approaches to the Process Industries

New Approaches to the Process Industries

Author: Jean-Pierre Dal Pont

Publisher:

Published: 2014

Total Pages:

ISBN-13: 9781118984536

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Book Synopsis New Approaches to the Process Industries by : Jean-Pierre Dal Pont

Download or read book New Approaches to the Process Industries written by Jean-Pierre Dal Pont and published by . This book was released on 2014 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:


In-Process Quality Control for Manufacturing

In-Process Quality Control for Manufacturing

Author: William Barkman

Publisher: CRC Press

Published: 1989-02-22

Total Pages: 304

ISBN-13: 9780824780548

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Introduction -- Hardware Integration -- Software Integration -- Integration of Statistical Methods -- Facility Integration -- Summary -- References -- CHAPTER 11: Factory of the Future -- Introduction -- Manufacturing Cells -- Flexible Manufacturing Systems -- Material Handling -- Fault Tolerance -- References -- Index


Book Synopsis In-Process Quality Control for Manufacturing by : William Barkman

Download or read book In-Process Quality Control for Manufacturing written by William Barkman and published by CRC Press. This book was released on 1989-02-22 with total page 304 pages. Available in PDF, EPUB and Kindle. Book excerpt: Introduction -- Hardware Integration -- Software Integration -- Integration of Statistical Methods -- Facility Integration -- Summary -- References -- CHAPTER 11: Factory of the Future -- Introduction -- Manufacturing Cells -- Flexible Manufacturing Systems -- Material Handling -- Fault Tolerance -- References -- Index


The Competitive Edge

The Competitive Edge

Author: National Research Council

Publisher: National Academies Press

Published: 1991-02-01

Total Pages: 185

ISBN-13: 0309047846

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To maintain competitiveness in the emerging global economy, U.S. manufacturing must rise to new standards of product quality, responsiveness to customers, and process flexibility. This volume presents a concise and well-organized analysis of new research directions to achieve these goals. Five critical areas receive in-depth analysis of present practices, needed improvement, and research priorities: Advanced engineered materials that offer the prospect of better life-cycle performance and other gains. Equipment reliability and maintenance practices for better returns on capital investment. Rapid product realization techniques to speed delivery to the marketplace. Intelligent manufacturing control for improved reliability and greater precision. Building a workforce with the multidisciplinary skills needed for competitiveness. This sound and accessible analysis will be useful to manufacturing engineers and researchers, business executives, and economic and policy analysts.


Book Synopsis The Competitive Edge by : National Research Council

Download or read book The Competitive Edge written by National Research Council and published by National Academies Press. This book was released on 1991-02-01 with total page 185 pages. Available in PDF, EPUB and Kindle. Book excerpt: To maintain competitiveness in the emerging global economy, U.S. manufacturing must rise to new standards of product quality, responsiveness to customers, and process flexibility. This volume presents a concise and well-organized analysis of new research directions to achieve these goals. Five critical areas receive in-depth analysis of present practices, needed improvement, and research priorities: Advanced engineered materials that offer the prospect of better life-cycle performance and other gains. Equipment reliability and maintenance practices for better returns on capital investment. Rapid product realization techniques to speed delivery to the marketplace. Intelligent manufacturing control for improved reliability and greater precision. Building a workforce with the multidisciplinary skills needed for competitiveness. This sound and accessible analysis will be useful to manufacturing engineers and researchers, business executives, and economic and policy analysts.


The Fourth Industrial Revolution

The Fourth Industrial Revolution

Author: Klaus Schwab

Publisher: Currency

Published: 2017-01-03

Total Pages: 192

ISBN-13: 1524758876

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World-renowned economist Klaus Schwab, Founder and Executive Chairman of the World Economic Forum, explains that we have an opportunity to shape the fourth industrial revolu­tion, which will fundamentally alter how we live and work. Schwab argues that this revolution is different in scale, scope and complexity from any that have come before. Characterized by a range of new technologies that are fusing the physical, digital and biological worlds, the developments are affecting all disciplines, economies, industries and governments, and even challenging ideas about what it means to be human. Artificial intelligence is already all around us, from supercomputers, drones and virtual assistants to 3D printing, DNA sequencing, smart thermostats, wear­able sensors and microchips smaller than a grain of sand. But this is just the beginning: nanomaterials 200 times stronger than steel and a million times thinner than a strand of hair and the first transplant of a 3D printed liver are already in development. Imagine “smart factories” in which global systems of manu­facturing are coordinated virtually, or implantable mobile phones made of biosynthetic materials. The fourth industrial revolution, says Schwab, is more significant, and its ramifications more profound, than in any prior period of human history. He outlines the key technologies driving this revolution and discusses the major impacts expected on government, business, civil society and individu­als. Schwab also offers bold ideas on how to harness these changes and shape a better future—one in which technology empowers people rather than replaces them; progress serves society rather than disrupts it; and in which innovators respect moral and ethical boundaries rather than cross them. We all have the opportunity to contribute to developing new frame­works that advance progress.


Book Synopsis The Fourth Industrial Revolution by : Klaus Schwab

Download or read book The Fourth Industrial Revolution written by Klaus Schwab and published by Currency. This book was released on 2017-01-03 with total page 192 pages. Available in PDF, EPUB and Kindle. Book excerpt: World-renowned economist Klaus Schwab, Founder and Executive Chairman of the World Economic Forum, explains that we have an opportunity to shape the fourth industrial revolu­tion, which will fundamentally alter how we live and work. Schwab argues that this revolution is different in scale, scope and complexity from any that have come before. Characterized by a range of new technologies that are fusing the physical, digital and biological worlds, the developments are affecting all disciplines, economies, industries and governments, and even challenging ideas about what it means to be human. Artificial intelligence is already all around us, from supercomputers, drones and virtual assistants to 3D printing, DNA sequencing, smart thermostats, wear­able sensors and microchips smaller than a grain of sand. But this is just the beginning: nanomaterials 200 times stronger than steel and a million times thinner than a strand of hair and the first transplant of a 3D printed liver are already in development. Imagine “smart factories” in which global systems of manu­facturing are coordinated virtually, or implantable mobile phones made of biosynthetic materials. The fourth industrial revolution, says Schwab, is more significant, and its ramifications more profound, than in any prior period of human history. He outlines the key technologies driving this revolution and discusses the major impacts expected on government, business, civil society and individu­als. Schwab also offers bold ideas on how to harness these changes and shape a better future—one in which technology empowers people rather than replaces them; progress serves society rather than disrupts it; and in which innovators respect moral and ethical boundaries rather than cross them. We all have the opportunity to contribute to developing new frame­works that advance progress.


Decreasing Energy Intensity in Manufacturing

Decreasing Energy Intensity in Manufacturing

Author: National Research Council

Publisher: National Academies Press

Published: 2005-04-04

Total Pages: 86

ISBN-13: 0309181917

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The U.S. Department of Energy (DOE) has supported the Industrial Technologies Program (ITP) for more than a decade. This program supports R&D into energy efficiency technologies designed to decrease the energy intensity of the U.S. industrial sector. The focus in on seven energy-intensive industriesâ€"aluminum, chemicals, forest products, glass, metal casting, mining, and steelâ€"known as the Industries of the Future (IOF). DOE asked the NRC for a review of this program including an evaluation of the ITP strategic plan, an evaluation of the technical quality of individual subprogram plans, and the prospective value of the multi-year program plan. This report presents the results of that review. It contains an assessment of the ITP strategy, of how effective it is being implemented, and the likelihood of achieving program goals. It also provides conclusions about the quality of the subprograms and recommendations about how to strengthen the subprograms and the overall program.


Book Synopsis Decreasing Energy Intensity in Manufacturing by : National Research Council

Download or read book Decreasing Energy Intensity in Manufacturing written by National Research Council and published by National Academies Press. This book was released on 2005-04-04 with total page 86 pages. Available in PDF, EPUB and Kindle. Book excerpt: The U.S. Department of Energy (DOE) has supported the Industrial Technologies Program (ITP) for more than a decade. This program supports R&D into energy efficiency technologies designed to decrease the energy intensity of the U.S. industrial sector. The focus in on seven energy-intensive industriesâ€"aluminum, chemicals, forest products, glass, metal casting, mining, and steelâ€"known as the Industries of the Future (IOF). DOE asked the NRC for a review of this program including an evaluation of the ITP strategic plan, an evaluation of the technical quality of individual subprogram plans, and the prospective value of the multi-year program plan. This report presents the results of that review. It contains an assessment of the ITP strategy, of how effective it is being implemented, and the likelihood of achieving program goals. It also provides conclusions about the quality of the subprograms and recommendations about how to strengthen the subprograms and the overall program.


Industrial Controls and Manufacturing

Industrial Controls and Manufacturing

Author: Edward W. Kamen

Publisher: Elsevier

Published: 1999-07-15

Total Pages: 230

ISBN-13: 0080508626

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Growing numbers of engineering graduates are finding employment in the control systems area with applications to manufacturing. To be properly prepared for such positions, it is desirable that the students be exposed to the topics of process control, discrete logic control and the fundamentals of manufacturing. Presently there is no existing textbook and/or reference that combine together process control, discrete logic control and the fundamentals of manufacturing. This is a book that fills that gap. This book integrates together the theory with a number of illustrative examples. Constructive procedures will be given for designing controllers and manufacturing lines, including methods for designing digital controllers, fuzzy logic controllers and adaptive controllers, and methods for the design of the flow of operations in a manufacturing line. One chapter will be devoted to equipment interfacing and computer communications, with the focus on fieldbuses, device drivers and computer networks. There are no existing control-oriented textbooks that bring this material into the picture, although interfacing and communications are becoming a bigger and bigger part of the overall control problem. Covers both analog and digital control using P/PI/PID controllers and discrete logic control using ladder logic diagrams and programmable logic controllers Contains a brief introduction to model predictive control, adaptive control, and neural net control Covers control from the device/process level up to and including the production system level Contains an introduction to manufacturing systems with the emphasis on performance measures, flow-line analysis, and line balancing Contains a chapter on equipment interfacing with a brief introduction on OLE for process control (OPC), the GEM standard, fieldbuses, and Ethernet Material is based on a course with a lab project developed and taught at the Georgia Institute of Technology Coverage is at the introductory level with a minimal amount of background required to read the text


Book Synopsis Industrial Controls and Manufacturing by : Edward W. Kamen

Download or read book Industrial Controls and Manufacturing written by Edward W. Kamen and published by Elsevier. This book was released on 1999-07-15 with total page 230 pages. Available in PDF, EPUB and Kindle. Book excerpt: Growing numbers of engineering graduates are finding employment in the control systems area with applications to manufacturing. To be properly prepared for such positions, it is desirable that the students be exposed to the topics of process control, discrete logic control and the fundamentals of manufacturing. Presently there is no existing textbook and/or reference that combine together process control, discrete logic control and the fundamentals of manufacturing. This is a book that fills that gap. This book integrates together the theory with a number of illustrative examples. Constructive procedures will be given for designing controllers and manufacturing lines, including methods for designing digital controllers, fuzzy logic controllers and adaptive controllers, and methods for the design of the flow of operations in a manufacturing line. One chapter will be devoted to equipment interfacing and computer communications, with the focus on fieldbuses, device drivers and computer networks. There are no existing control-oriented textbooks that bring this material into the picture, although interfacing and communications are becoming a bigger and bigger part of the overall control problem. Covers both analog and digital control using P/PI/PID controllers and discrete logic control using ladder logic diagrams and programmable logic controllers Contains a brief introduction to model predictive control, adaptive control, and neural net control Covers control from the device/process level up to and including the production system level Contains an introduction to manufacturing systems with the emphasis on performance measures, flow-line analysis, and line balancing Contains a chapter on equipment interfacing with a brief introduction on OLE for process control (OPC), the GEM standard, fieldbuses, and Ethernet Material is based on a course with a lab project developed and taught at the Georgia Institute of Technology Coverage is at the introductory level with a minimal amount of background required to read the text


Condition Monitoring and Control for Intelligent Manufacturing

Condition Monitoring and Control for Intelligent Manufacturing

Author: Lihui Wang

Publisher: Springer Science & Business Media

Published: 2006-08-02

Total Pages: 411

ISBN-13: 1846282691

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Condition modelling and control is a technique used to enable decision-making in manufacturing processes of interest to researchers and practising engineering. Condition Monitoring and Control for Intelligent Manufacturing will be bought by researchers and graduate students in manufacturing and control and engineering, as well as practising engineers in industries such as automotive and packaging manufacturing.


Book Synopsis Condition Monitoring and Control for Intelligent Manufacturing by : Lihui Wang

Download or read book Condition Monitoring and Control for Intelligent Manufacturing written by Lihui Wang and published by Springer Science & Business Media. This book was released on 2006-08-02 with total page 411 pages. Available in PDF, EPUB and Kindle. Book excerpt: Condition modelling and control is a technique used to enable decision-making in manufacturing processes of interest to researchers and practising engineering. Condition Monitoring and Control for Intelligent Manufacturing will be bought by researchers and graduate students in manufacturing and control and engineering, as well as practising engineers in industries such as automotive and packaging manufacturing.