Metal Machining

Metal Machining

Author: P.R.N. Childs

Publisher: Butterworth-Heinemann

Published: 2013-10-22

Total Pages: 420

ISBN-13: 0080524028

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Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years. Of interest to all mechanical, manufacturing and materials engineers Theoretical and practical problems addressed


Book Synopsis Metal Machining by : P.R.N. Childs

Download or read book Metal Machining written by P.R.N. Childs and published by Butterworth-Heinemann. This book was released on 2013-10-22 with total page 420 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years. Of interest to all mechanical, manufacturing and materials engineers Theoretical and practical problems addressed


Modeling of Metal Forming and Machining Processes

Modeling of Metal Forming and Machining Processes

Author: Prakash Mahadeo Dixit

Publisher: Springer Science & Business Media

Published: 2008-05-14

Total Pages: 599

ISBN-13: 1848001894

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Written by authorities in the subject, this book provides a complete treatment of metal forming and machining by using the computational techniques FEM, fuzzy set theory and neural networks as modelling tools. The algorithms and solved examples included make this book of value to postgraduates, senior undergraduates, and lecturers and researchers in these fields. Research and development engineers and consultants for the manufacturing industry will also find it of use.


Book Synopsis Modeling of Metal Forming and Machining Processes by : Prakash Mahadeo Dixit

Download or read book Modeling of Metal Forming and Machining Processes written by Prakash Mahadeo Dixit and published by Springer Science & Business Media. This book was released on 2008-05-14 with total page 599 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by authorities in the subject, this book provides a complete treatment of metal forming and machining by using the computational techniques FEM, fuzzy set theory and neural networks as modelling tools. The algorithms and solved examples included make this book of value to postgraduates, senior undergraduates, and lecturers and researchers in these fields. Research and development engineers and consultants for the manufacturing industry will also find it of use.


Metal Cutting Theory and Practice

Metal Cutting Theory and Practice

Author: David A. Stephenson

Publisher: CRC Press

Published: 2018-09-03

Total Pages: 947

ISBN-13: 1315362686

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A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.


Book Synopsis Metal Cutting Theory and Practice by : David A. Stephenson

Download or read book Metal Cutting Theory and Practice written by David A. Stephenson and published by CRC Press. This book was released on 2018-09-03 with total page 947 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.


Fundamentals of Metal Machining and Machine Tools, Third Edition

Fundamentals of Metal Machining and Machine Tools, Third Edition

Author: Winston A. Knight

Publisher: CRC Press

Published: 2005-11-01

Total Pages: 616

ISBN-13: 9781574446593

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In the more than 15 years since the second edition of Fundamentals of Machining and Machine Tools was published, the industry has seen many changes. Students must keep up with developments in analytical modeling of machining processes, modern cutting tool materials, and how these changes affect the economics of machining. With coverage reflecting state-of-the-art industry practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes underlying concepts, analytical methods, and economic considerations, requiring only basic mathematics and physics. This book thoroughly illustrates the causes of various phenomena and their effects on machining practice. The authors include several descriptions of modern analytical methods, outlining the strengths and weaknesses of the various modeling approaches. What's New in the Third Edition? Recent advances in super-hard cutting tool materials, tool geometries, and surface coatings Advances in high-speed machining and hard machining New trends in cutting fluid applications, including dry and minimum-quantity lubrication machining New developments in tool geometries for chip breaking and chip control Improvements in cost modeling of machining processes, including application to grinding processes Supplying abundant examples, illustrations, and homework problems, Fundamentals of Machining and Machine Tools, Third Edition is an ideal textbook for senior undergraduate and graduate students studying metal cutting, machining, machine tool technology, machining applications, and manufacturing processes.


Book Synopsis Fundamentals of Metal Machining and Machine Tools, Third Edition by : Winston A. Knight

Download or read book Fundamentals of Metal Machining and Machine Tools, Third Edition written by Winston A. Knight and published by CRC Press. This book was released on 2005-11-01 with total page 616 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the more than 15 years since the second edition of Fundamentals of Machining and Machine Tools was published, the industry has seen many changes. Students must keep up with developments in analytical modeling of machining processes, modern cutting tool materials, and how these changes affect the economics of machining. With coverage reflecting state-of-the-art industry practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes underlying concepts, analytical methods, and economic considerations, requiring only basic mathematics and physics. This book thoroughly illustrates the causes of various phenomena and their effects on machining practice. The authors include several descriptions of modern analytical methods, outlining the strengths and weaknesses of the various modeling approaches. What's New in the Third Edition? Recent advances in super-hard cutting tool materials, tool geometries, and surface coatings Advances in high-speed machining and hard machining New trends in cutting fluid applications, including dry and minimum-quantity lubrication machining New developments in tool geometries for chip breaking and chip control Improvements in cost modeling of machining processes, including application to grinding processes Supplying abundant examples, illustrations, and homework problems, Fundamentals of Machining and Machine Tools, Third Edition is an ideal textbook for senior undergraduate and graduate students studying metal cutting, machining, machine tool technology, machining applications, and manufacturing processes.


Machining of Metal Matrix Composites

Machining of Metal Matrix Composites

Author: J. Paulo Davim

Publisher: Springer Science & Business Media

Published: 2011-09-18

Total Pages: 170

ISBN-13: 0857299387

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Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.


Book Synopsis Machining of Metal Matrix Composites by : J. Paulo Davim

Download or read book Machining of Metal Matrix Composites written by J. Paulo Davim and published by Springer Science & Business Media. This book was released on 2011-09-18 with total page 170 pages. Available in PDF, EPUB and Kindle. Book excerpt: Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.


Fundamentals of Metal Machining and Machine Tools, Third Edition

Fundamentals of Metal Machining and Machine Tools, Third Edition

Author: Geoffrey Boothroyd

Publisher: CRC Press

Published: 1988-11-15

Total Pages: 568

ISBN-13: 9780824778521

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New edition (previous, 1975) of a textbook for a college-level course in the principles of machine tools and metal machining. Math demands are limited to introductory calculus and that encountered in basic statics and dynamics. Topics include: operations, mechanics of cutting, temperature, tool life


Book Synopsis Fundamentals of Metal Machining and Machine Tools, Third Edition by : Geoffrey Boothroyd

Download or read book Fundamentals of Metal Machining and Machine Tools, Third Edition written by Geoffrey Boothroyd and published by CRC Press. This book was released on 1988-11-15 with total page 568 pages. Available in PDF, EPUB and Kindle. Book excerpt: New edition (previous, 1975) of a textbook for a college-level course in the principles of machine tools and metal machining. Math demands are limited to introductory calculus and that encountered in basic statics and dynamics. Topics include: operations, mechanics of cutting, temperature, tool life


Fundamentals of Metal Machining and Machine Tools

Fundamentals of Metal Machining and Machine Tools

Author: Winston A. Knight

Publisher: CRC Press

Published: 2019-08-08

Total Pages: 602

ISBN-13: 1420056301

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Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.


Book Synopsis Fundamentals of Metal Machining and Machine Tools by : Winston A. Knight

Download or read book Fundamentals of Metal Machining and Machine Tools written by Winston A. Knight and published by CRC Press. This book was released on 2019-08-08 with total page 602 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.


Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials

Author: Wit Grzesik

Publisher: Elsevier

Published: 2016-11-15

Total Pages: 610

ISBN-13: 0444637206

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Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity


Book Synopsis Advanced Machining Processes of Metallic Materials by : Wit Grzesik

Download or read book Advanced Machining Processes of Metallic Materials written by Wit Grzesik and published by Elsevier. This book was released on 2016-11-15 with total page 610 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity


Metalworking Sink Or Swim

Metalworking Sink Or Swim

Author: Tom Lipton

Publisher:

Published: 2009-01-10

Total Pages: 0

ISBN-13: 9780831133924

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This CD-ROM contains the PDF version of Metalworking Sink or Swim. This collection of priceless tips, tricks, skills, and experiences from a veteran of the trade is presented in a way that captures the attention of users and engages them in the process of furthering the art. It includes shop-tested descriptions and illustrations of creative and unique skills and observations from almost 40 years in the metalworking trades. What's more, it offers enough material from several metalworking trades to start a great research and development shop. It is sure to be a valuable and time-saving resource for anyone involved in the fabrication of metal. Written by a shop peer from the perspective of having done the required work. Includes numerous photos and illustrative stories that help users easily understand the material presented and the techniques provided. Contains a chapter on flame straightening techniques. Offers many examples of special workholding techniques. Covers crossover skills like Welding/Machine, Sheetmetal/Welding, and Design/Management.


Book Synopsis Metalworking Sink Or Swim by : Tom Lipton

Download or read book Metalworking Sink Or Swim written by Tom Lipton and published by . This book was released on 2009-01-10 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This CD-ROM contains the PDF version of Metalworking Sink or Swim. This collection of priceless tips, tricks, skills, and experiences from a veteran of the trade is presented in a way that captures the attention of users and engages them in the process of furthering the art. It includes shop-tested descriptions and illustrations of creative and unique skills and observations from almost 40 years in the metalworking trades. What's more, it offers enough material from several metalworking trades to start a great research and development shop. It is sure to be a valuable and time-saving resource for anyone involved in the fabrication of metal. Written by a shop peer from the perspective of having done the required work. Includes numerous photos and illustrative stories that help users easily understand the material presented and the techniques provided. Contains a chapter on flame straightening techniques. Offers many examples of special workholding techniques. Covers crossover skills like Welding/Machine, Sheetmetal/Welding, and Design/Management.


Manufacturing Automation

Manufacturing Automation

Author: Yusuf Altintas

Publisher: Cambridge University Press

Published: 2012-01-16

Total Pages: 381

ISBN-13: 1139504630

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Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.


Book Synopsis Manufacturing Automation by : Yusuf Altintas

Download or read book Manufacturing Automation written by Yusuf Altintas and published by Cambridge University Press. This book was released on 2012-01-16 with total page 381 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.