RCM--Gateway to World Class Maintenance

RCM--Gateway to World Class Maintenance

Author: Anthony M. Smith

Publisher: Elsevier

Published: 2003-12-05

Total Pages: 337

ISBN-13: 0080474136

DOWNLOAD EBOOK

Reliability-Centered Maintenance provides valuable insights into current preventive maintenance practices and issues, while explaining how a transition from the current "preserve equipment" to "preserve function" mindset is the key ingredient in a maintenance optimization strategy. This book defines the four principal features of RCM and describes the nine essential steps to achieving a successful RCM program. There is an easy to follow example illustrating the Classical RCM systems analysis process using the water treatment system for a swimming pool. As well as the use of software in the system analysis process, making a specific recommendation on a software product to use. Additionally, this new edition possesses an appendix devoted to discussing an economic model that has been used successfully to decide the most cost effective use of maintenance. Top Level managers, engineers, and especially technicians who rely on PM programs in their plant operations can't afford to miss this inclusive guide to Reliability-Centered Maintenance. Includes detailed instructions for implementing and sustaining an RCM program for extremely cost effective manufacturing Presents seven real-world cross-industry RCM sucess case studies that have profited from this plan Provides essential information on how RCM focuses your maintenance organization to become a recognized "center for profit" Offers over 35 accumulated years of the authors' experiences in Lessons Learned for the proper use of RCM (and pitfalls to avoid)


Book Synopsis RCM--Gateway to World Class Maintenance by : Anthony M. Smith

Download or read book RCM--Gateway to World Class Maintenance written by Anthony M. Smith and published by Elsevier. This book was released on 2003-12-05 with total page 337 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reliability-Centered Maintenance provides valuable insights into current preventive maintenance practices and issues, while explaining how a transition from the current "preserve equipment" to "preserve function" mindset is the key ingredient in a maintenance optimization strategy. This book defines the four principal features of RCM and describes the nine essential steps to achieving a successful RCM program. There is an easy to follow example illustrating the Classical RCM systems analysis process using the water treatment system for a swimming pool. As well as the use of software in the system analysis process, making a specific recommendation on a software product to use. Additionally, this new edition possesses an appendix devoted to discussing an economic model that has been used successfully to decide the most cost effective use of maintenance. Top Level managers, engineers, and especially technicians who rely on PM programs in their plant operations can't afford to miss this inclusive guide to Reliability-Centered Maintenance. Includes detailed instructions for implementing and sustaining an RCM program for extremely cost effective manufacturing Presents seven real-world cross-industry RCM sucess case studies that have profited from this plan Provides essential information on how RCM focuses your maintenance organization to become a recognized "center for profit" Offers over 35 accumulated years of the authors' experiences in Lessons Learned for the proper use of RCM (and pitfalls to avoid)

World Class Maintenance Management - The 12 Disciplines

World Class Maintenance Management - The 12 Disciplines

Author: Rolly Angeles

Publisher:

Published: 2020-06-07

Total Pages: 318

ISBN-13: 9781649456182

DOWNLOAD EBOOK

If you have been living the day to day pressures and struggles of doing maintenance, then this is definitely a book for you. Life of a maintenance is typically a struggle as most industries end up being reactive all the times.


Book Synopsis World Class Maintenance Management - The 12 Disciplines by : Rolly Angeles

Download or read book World Class Maintenance Management - The 12 Disciplines written by Rolly Angeles and published by . This book was released on 2020-06-07 with total page 318 pages. Available in PDF, EPUB and Kindle. Book excerpt: If you have been living the day to day pressures and struggles of doing maintenance, then this is definitely a book for you. Life of a maintenance is typically a struggle as most industries end up being reactive all the times.

World Class Maintenance Management

World Class Maintenance Management

Author: Rolly Angeles

Publisher: Createspace Independent Publishing Platform

Published: 2018-03-18

Total Pages: 314

ISBN-13: 9781986625593

DOWNLOAD EBOOK

About this WCM Book My intent in writing this book is not only to provide a strategic framework on what it takes for an industry to achieve a World Class Maintenance Management structure but to let each one of us understand the role of maintenance in our industry. The role of the maintenance function is not about eliminating failures but understanding that each failure has its own unique and distinctive consequences. Maintenance is not about repairing and scheduling equipment for repair. It is much more than that and that each of us who belongs to the maintenance function should stand proud because maintenance plays a major role in the success or failure of any industry. Achieving an excellent maintenance structure is not only about having the best Predictive Maintenance instruments and computer software in town, but it has more to do with the people, their culture, and how each maintenance thinks. This book is divided into three parts. Part 1 covers about the basic discipline that has often been neglected in our equipment. Part 2 refers to the intermediate discipline, which refers to the different strategies, which must be adapted on maintenance to improve our equipment reliability, and Part 3 covers about the more advanced disciplines. Part 1: Basic Discipline - Back to Basics - Discipline 1: Training and Education - Discipline 2: Set-up Maintenance Indices and KPI's - Discipline 3: Autonomous Maintenance - Discipline 4: Addressing Basic Equipment Condition - Discipline 5: Preventive Maintenance Part 2: Intermediate Discipline - Maintenance Strategies - Discipline 6: Spare Parts Management - Discipline 7: Life Cycle Management - Discipline 8: Lubrication Strategy - Discipline 9: Root Cause Failure Analysis - Discipline 10: Reliability Initiatives (TPM and RCM) Part 3: Advance Discipline - Specialized Strategies - Discipline 11: Predictive Maintenance - Discipline 12: Computerized Maintenance Management Software (CMMS) It is not easy to change a maintenance system that had been in place in the industry for many years, but it is possible for every company to transform from a firefighting to a world-class maintenance structure and this is the objective of writing this book. I have detailed every step so you can follow them thoroughly. Let us face the facts about your system of maintenance so we can learn from them. Many companies are struggling to survive together with their competition. Maintenance is one big factor where a company can save on cost if one has the right tools and knowledge to convert their maintenance task into an excellent maintenance structure. Reliability cannot be achieved by cutting costs but rather improving reliability will definitely reduce our maintenance and operating costs. There is no such thing as plant overnight success or one-day transformation. It will take several years to achieve a state of world-class maintenance structure. Being world-class is a long term and not a short term approach. It is a long journey, yet the time spent will be very rewarding. Achieving a world class maintenance structure is not about being the best, but giving it our best and doing it better. Having a world class maintenance structure is not about improving our equipment but improving the people maintaining our equipment. The focus will always be on the people. You need three things to make this happen, a plan, a team and a big heart. This book is about the first part which is having a plan; I leave the other two elements with you which are a team and a big heart. When your people unite into a common goal, only then can you realize that your maintenance people can move mountains. Millions of dollars can be saved on maintenance by adopting a change in your maintenance system. This is a book for every industry that dares to improve their maintenance human resources


Book Synopsis World Class Maintenance Management by : Rolly Angeles

Download or read book World Class Maintenance Management written by Rolly Angeles and published by Createspace Independent Publishing Platform. This book was released on 2018-03-18 with total page 314 pages. Available in PDF, EPUB and Kindle. Book excerpt: About this WCM Book My intent in writing this book is not only to provide a strategic framework on what it takes for an industry to achieve a World Class Maintenance Management structure but to let each one of us understand the role of maintenance in our industry. The role of the maintenance function is not about eliminating failures but understanding that each failure has its own unique and distinctive consequences. Maintenance is not about repairing and scheduling equipment for repair. It is much more than that and that each of us who belongs to the maintenance function should stand proud because maintenance plays a major role in the success or failure of any industry. Achieving an excellent maintenance structure is not only about having the best Predictive Maintenance instruments and computer software in town, but it has more to do with the people, their culture, and how each maintenance thinks. This book is divided into three parts. Part 1 covers about the basic discipline that has often been neglected in our equipment. Part 2 refers to the intermediate discipline, which refers to the different strategies, which must be adapted on maintenance to improve our equipment reliability, and Part 3 covers about the more advanced disciplines. Part 1: Basic Discipline - Back to Basics - Discipline 1: Training and Education - Discipline 2: Set-up Maintenance Indices and KPI's - Discipline 3: Autonomous Maintenance - Discipline 4: Addressing Basic Equipment Condition - Discipline 5: Preventive Maintenance Part 2: Intermediate Discipline - Maintenance Strategies - Discipline 6: Spare Parts Management - Discipline 7: Life Cycle Management - Discipline 8: Lubrication Strategy - Discipline 9: Root Cause Failure Analysis - Discipline 10: Reliability Initiatives (TPM and RCM) Part 3: Advance Discipline - Specialized Strategies - Discipline 11: Predictive Maintenance - Discipline 12: Computerized Maintenance Management Software (CMMS) It is not easy to change a maintenance system that had been in place in the industry for many years, but it is possible for every company to transform from a firefighting to a world-class maintenance structure and this is the objective of writing this book. I have detailed every step so you can follow them thoroughly. Let us face the facts about your system of maintenance so we can learn from them. Many companies are struggling to survive together with their competition. Maintenance is one big factor where a company can save on cost if one has the right tools and knowledge to convert their maintenance task into an excellent maintenance structure. Reliability cannot be achieved by cutting costs but rather improving reliability will definitely reduce our maintenance and operating costs. There is no such thing as plant overnight success or one-day transformation. It will take several years to achieve a state of world-class maintenance structure. Being world-class is a long term and not a short term approach. It is a long journey, yet the time spent will be very rewarding. Achieving a world class maintenance structure is not about being the best, but giving it our best and doing it better. Having a world class maintenance structure is not about improving our equipment but improving the people maintaining our equipment. The focus will always be on the people. You need three things to make this happen, a plan, a team and a big heart. This book is about the first part which is having a plan; I leave the other two elements with you which are a team and a big heart. When your people unite into a common goal, only then can you realize that your maintenance people can move mountains. Millions of dollars can be saved on maintenance by adopting a change in your maintenance system. This is a book for every industry that dares to improve their maintenance human resources

Maintenance Strategy

Maintenance Strategy

Author: Anthony Kelly

Publisher: Elsevier

Published: 1997-10

Total Pages: 284

ISBN-13: 9780750624176

DOWNLOAD EBOOK

Devising optimal strategy for maintaining industrial plant can be a difficult task of daunting complexity. This book aims to provide the plant engineer with a comprehensive approach for tackling this problem, that is, for deciding maintenance objectives, formulating equipment life plans and plant maintenance schedules, and others.


Book Synopsis Maintenance Strategy by : Anthony Kelly

Download or read book Maintenance Strategy written by Anthony Kelly and published by Elsevier. This book was released on 1997-10 with total page 284 pages. Available in PDF, EPUB and Kindle. Book excerpt: Devising optimal strategy for maintaining industrial plant can be a difficult task of daunting complexity. This book aims to provide the plant engineer with a comprehensive approach for tackling this problem, that is, for deciding maintenance objectives, formulating equipment life plans and plant maintenance schedules, and others.

World Class Maintenance Management

World Class Maintenance Management

Author: Terry Wireman

Publisher:

Published: 1990

Total Pages: 192

ISBN-13:

DOWNLOAD EBOOK

This informative resource will aid plant engineers in organizing their maintenance function while minimizing maintenance activities and costs. It will provide a framework of options allowing maintenance decision makers to select the most successful way for them to manage their specialty.


Book Synopsis World Class Maintenance Management by : Terry Wireman

Download or read book World Class Maintenance Management written by Terry Wireman and published by . This book was released on 1990 with total page 192 pages. Available in PDF, EPUB and Kindle. Book excerpt: This informative resource will aid plant engineers in organizing their maintenance function while minimizing maintenance activities and costs. It will provide a framework of options allowing maintenance decision makers to select the most successful way for them to manage their specialty.

Maintenance - Roadmap to Reliability

Maintenance - Roadmap to Reliability

Author: Peter Todd

Publisher:

Published: 2020-06

Total Pages: 374

ISBN-13: 9786210204353

DOWNLOAD EBOOK

This book depicts the life and struggle of maintenance in seeking better ways and means to improve the reliability of the equipment and assets. The author shares his experience on how to achieve such feat. Transitioning from a reactive to a proactive maintenance stage is not an easy tasks but it is not also an impossible tasks. What the author believes is that the key to everything is educating the maintenance people on what maintenance is all about. Training is where we acquire knowledge to develop the skills required to do our job right. This book contains real life stories, struggles and actual experiences by the author in his career in maintenance and currently as a Reliability and Maintenance Consultant. Every industry must change their paradigm and realize that maintenance are not repair people. The meaning of the word maintain is simply to preserve our equipment and assets. And we can only preserve our assets if maintenance are equipped with the right knowledge on how to perform their jobs right the first time around. I have written this book in order to reach out to industries in search of discovering ways to improve not only their equipment and assets but as well as their maintenance human resources. Remember that maintenance is not a department, it is not a function or any organization but rather maintenance are humble and down to earth human being, hence let us provide them with the respect that they truly deserve because that is all they ask for.


Book Synopsis Maintenance - Roadmap to Reliability by : Peter Todd

Download or read book Maintenance - Roadmap to Reliability written by Peter Todd and published by . This book was released on 2020-06 with total page 374 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book depicts the life and struggle of maintenance in seeking better ways and means to improve the reliability of the equipment and assets. The author shares his experience on how to achieve such feat. Transitioning from a reactive to a proactive maintenance stage is not an easy tasks but it is not also an impossible tasks. What the author believes is that the key to everything is educating the maintenance people on what maintenance is all about. Training is where we acquire knowledge to develop the skills required to do our job right. This book contains real life stories, struggles and actual experiences by the author in his career in maintenance and currently as a Reliability and Maintenance Consultant. Every industry must change their paradigm and realize that maintenance are not repair people. The meaning of the word maintain is simply to preserve our equipment and assets. And we can only preserve our assets if maintenance are equipped with the right knowledge on how to perform their jobs right the first time around. I have written this book in order to reach out to industries in search of discovering ways to improve not only their equipment and assets but as well as their maintenance human resources. Remember that maintenance is not a department, it is not a function or any organization but rather maintenance are humble and down to earth human being, hence let us provide them with the respect that they truly deserve because that is all they ask for.

Reliability Centered Maintenance – Reengineered

Reliability Centered Maintenance – Reengineered

Author: Jesus R. Sifonte

Publisher: CRC Press

Published: 2017-05-25

Total Pages: 316

ISBN-13: 1351799061

DOWNLOAD EBOOK

Reliability Centered Maintenance – Reengineered: Practical Optimization of the RCM Process with RCM-R® provides an optimized approach to a well-established and highly successful method used for determining failure management policies for physical assets. It makes the original method that was developed to enhance flight safety far more useful in a broad range of industries where asset criticality ranges from high to low. RCM-R® is focused on the science of failures and what must be done to enable long-term sustainably reliable operations. If used correctly, RCM-R® is the first step in delivering fewer breakdowns, more productive capacity, lower costs, safer operations and improved environmental performance. Maintenance has a huge impact on most businesses whether its presence is felt or not. RCM-R® ensures that the right work is done to guarantee there are as few nasty surprises as possible that can harm the business in any way. RCM-R® was developed to leverage on RCM’s original success at delivering that effectiveness while addressing the concerns of the industrial market. RCM-R® addresses the RCM method and shortfalls in its application -- It modifies the method to consider asset and even failure mode criticality so that rigor is applied only where it is truly needed. It removes (within reason) the sources of concern about RCM being overly rigorous and too labor intensive without compromising on its ability to deliver a tailored failure management program for physical assets sensitive to their operational context and application. RCM-R® also provides its practitioners with standard based guidance for determining meaningful failure modes and causes facilitating their analysis for optimum outcome. Includes extensive review of the well proven RCM method and what is needed to make it successful in the industrial environment Links important elements of the RCM method with relevant International Standards for risk management and failure management Enhances RCM with increased emphasis on statistical analysis, bringing it squarely into the realm of Evidence Based Asset Management Includes extensive, experience based advice on implementing and sustaining RCM based failure management programs


Book Synopsis Reliability Centered Maintenance – Reengineered by : Jesus R. Sifonte

Download or read book Reliability Centered Maintenance – Reengineered written by Jesus R. Sifonte and published by CRC Press. This book was released on 2017-05-25 with total page 316 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reliability Centered Maintenance – Reengineered: Practical Optimization of the RCM Process with RCM-R® provides an optimized approach to a well-established and highly successful method used for determining failure management policies for physical assets. It makes the original method that was developed to enhance flight safety far more useful in a broad range of industries where asset criticality ranges from high to low. RCM-R® is focused on the science of failures and what must be done to enable long-term sustainably reliable operations. If used correctly, RCM-R® is the first step in delivering fewer breakdowns, more productive capacity, lower costs, safer operations and improved environmental performance. Maintenance has a huge impact on most businesses whether its presence is felt or not. RCM-R® ensures that the right work is done to guarantee there are as few nasty surprises as possible that can harm the business in any way. RCM-R® was developed to leverage on RCM’s original success at delivering that effectiveness while addressing the concerns of the industrial market. RCM-R® addresses the RCM method and shortfalls in its application -- It modifies the method to consider asset and even failure mode criticality so that rigor is applied only where it is truly needed. It removes (within reason) the sources of concern about RCM being overly rigorous and too labor intensive without compromising on its ability to deliver a tailored failure management program for physical assets sensitive to their operational context and application. RCM-R® also provides its practitioners with standard based guidance for determining meaningful failure modes and causes facilitating their analysis for optimum outcome. Includes extensive review of the well proven RCM method and what is needed to make it successful in the industrial environment Links important elements of the RCM method with relevant International Standards for risk management and failure management Enhances RCM with increased emphasis on statistical analysis, bringing it squarely into the realm of Evidence Based Asset Management Includes extensive, experience based advice on implementing and sustaining RCM based failure management programs

Reliability-centered Maintenance

Reliability-centered Maintenance

Author: Anthony M. Smith

Publisher: McGraw-Hill Companies

Published: 1993

Total Pages: 248

ISBN-13:

DOWNLOAD EBOOK

Preventive maintenance (PM) programmes are used in manufacturing plants to help avoid or mitigate the impact of operational failures. This book discusses and evaluates current PM practices, and shows how the reliability-centred maintenance (BCM) method can promote cost-effective manufacturing.


Book Synopsis Reliability-centered Maintenance by : Anthony M. Smith

Download or read book Reliability-centered Maintenance written by Anthony M. Smith and published by McGraw-Hill Companies. This book was released on 1993 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: Preventive maintenance (PM) programmes are used in manufacturing plants to help avoid or mitigate the impact of operational failures. This book discusses and evaluates current PM practices, and shows how the reliability-centred maintenance (BCM) method can promote cost-effective manufacturing.

Strategic Maintenance Planning

Strategic Maintenance Planning

Author: Anthony Kelly

Publisher: Elsevier

Published: 2006-06-28

Total Pages: 304

ISBN-13: 0080478999

DOWNLOAD EBOOK

Strategic Maintenance Planning deals with the concepts, principles and techniques of preventive maintenance, and shows how the complexity of maintenance strategic planning can be resolved by a systematic ‘Top-Down-Bottom-Up’ approach. It explains how to establish objectives for physical assets and maintenance resources, and how to formulate an appropriate life plan for plant. It then shows how to use the life plans to formulate a preventive maintenance schedule for the plant as a whole, along with a maintenance organization and a budget to ensure that maintenance work can be resourced. This is one of three stand-alone volumes designed to provide maintenance professionals in any sector with a better understanding of maintenance management, enabling the identification of problems and the delivery of effective solutions. * The first of three stand-alone companion books, focusing on the formulation of strategy and the planning aspects of maintenance management * Learn how to establish objectives - for physical assets and maintenance resources; Formulate a life plan for each unit and a preventive maintenance schedule for the plant as a whole; Design a maintenance organization and budget to ensure that the maintenance work can be resourced * With numerous review questions, exercises and case studies - selected to ensure coverage across a wide range of industries including processing, mining, food, power generation and transmission


Book Synopsis Strategic Maintenance Planning by : Anthony Kelly

Download or read book Strategic Maintenance Planning written by Anthony Kelly and published by Elsevier. This book was released on 2006-06-28 with total page 304 pages. Available in PDF, EPUB and Kindle. Book excerpt: Strategic Maintenance Planning deals with the concepts, principles and techniques of preventive maintenance, and shows how the complexity of maintenance strategic planning can be resolved by a systematic ‘Top-Down-Bottom-Up’ approach. It explains how to establish objectives for physical assets and maintenance resources, and how to formulate an appropriate life plan for plant. It then shows how to use the life plans to formulate a preventive maintenance schedule for the plant as a whole, along with a maintenance organization and a budget to ensure that maintenance work can be resourced. This is one of three stand-alone volumes designed to provide maintenance professionals in any sector with a better understanding of maintenance management, enabling the identification of problems and the delivery of effective solutions. * The first of three stand-alone companion books, focusing on the formulation of strategy and the planning aspects of maintenance management * Learn how to establish objectives - for physical assets and maintenance resources; Formulate a life plan for each unit and a preventive maintenance schedule for the plant as a whole; Design a maintenance organization and budget to ensure that the maintenance work can be resourced * With numerous review questions, exercises and case studies - selected to ensure coverage across a wide range of industries including processing, mining, food, power generation and transmission

Reliability Centered Maintenance (RCM)

Reliability Centered Maintenance (RCM)

Author: Neil B. Bloom

Publisher: McGraw Hill Professional

Published: 2005-12-22

Total Pages: 314

ISBN-13: 007158918X

DOWNLOAD EBOOK

A properly implemented and managed RCM program can save millions in unscheduled maintenance and breakdowns. However, many have found the process daunting. Written by an expert with over 30 years of experience, this book introduces innovative approaches to simplify the RCM process such as: single vs. multiple failure analysis, hidden failures analysis, potentially critical components analysis, run-to-failure and the difference between redundant, standby, and backup functions. Included are real life examples of flawed preventive maintenance programs and how they led to disasters that could have easily been avoided. Also illustrated in detail, with real-life examples, is the step-by-step process for developing, implementing, and maintaining a premier classical RCM program. Senior management, middle management, supervisors, and craftsmen/technicians responsible for plant safety and reliability will find this book to be invaluable as a means for establishing a first class preventive maintenance program.


Book Synopsis Reliability Centered Maintenance (RCM) by : Neil B. Bloom

Download or read book Reliability Centered Maintenance (RCM) written by Neil B. Bloom and published by McGraw Hill Professional. This book was released on 2005-12-22 with total page 314 pages. Available in PDF, EPUB and Kindle. Book excerpt: A properly implemented and managed RCM program can save millions in unscheduled maintenance and breakdowns. However, many have found the process daunting. Written by an expert with over 30 years of experience, this book introduces innovative approaches to simplify the RCM process such as: single vs. multiple failure analysis, hidden failures analysis, potentially critical components analysis, run-to-failure and the difference between redundant, standby, and backup functions. Included are real life examples of flawed preventive maintenance programs and how they led to disasters that could have easily been avoided. Also illustrated in detail, with real-life examples, is the step-by-step process for developing, implementing, and maintaining a premier classical RCM program. Senior management, middle management, supervisors, and craftsmen/technicians responsible for plant safety and reliability will find this book to be invaluable as a means for establishing a first class preventive maintenance program.