Robust Design Methodology for Reliability

Robust Design Methodology for Reliability

Author: Bo Bergman

Publisher: John Wiley & Sons

Published: 2009-08-18

Total Pages: 214

ISBN-13: 047074880X

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Based on deep theoretical as well as practical experience in Reliability and Quality Sciences, Robust Design Methodology for Reliability constructively addresses practical reliability problems. It offers a comprehensive design theory for reliability, utilizing robust design methodology and six sigma frameworks. In particular, the relation between un-reliability and variation and uncertainty is explored and reliability improvement measures in early product development stages are suggested. Many companies today utilise design for Six Sigma (DfSS) for strategic improvement of the design process, but often without explicitly describing the reliability perspective; this book explains how reliability design can relate to and work with DfSS and illustrates this with real–world problems. The contributors advocate designing for robustness, i.e. insensitivity to variation in the early stages of product design development. Methods for rational treatment of uncertainties in model assumptions are also presented. This book promotes a new approach to reliability thinking that addresses the design process and proneness to failure in the design phase via sensitivity to variation and uncertainty; includes contributions from both academics and industry practitioners with a broad scope of expertise, including quality science, mathematical statistics and reliability engineering; takes the innovative approach of promoting the study of variation and uncertainty as a basis for reliability work; includes case studies and illustrative examples that translate the theory into practice. Robust Design Methodology for Reliability provides a starting point for new thinking in practical reliability improvement work that will appeal to advanced designers and reliability specialists in academia and industry including fatigue engineers, product development and process/ quality professionals, especially those interested in and/ or using the DfSS framework.


Book Synopsis Robust Design Methodology for Reliability by : Bo Bergman

Download or read book Robust Design Methodology for Reliability written by Bo Bergman and published by John Wiley & Sons. This book was released on 2009-08-18 with total page 214 pages. Available in PDF, EPUB and Kindle. Book excerpt: Based on deep theoretical as well as practical experience in Reliability and Quality Sciences, Robust Design Methodology for Reliability constructively addresses practical reliability problems. It offers a comprehensive design theory for reliability, utilizing robust design methodology and six sigma frameworks. In particular, the relation between un-reliability and variation and uncertainty is explored and reliability improvement measures in early product development stages are suggested. Many companies today utilise design for Six Sigma (DfSS) for strategic improvement of the design process, but often without explicitly describing the reliability perspective; this book explains how reliability design can relate to and work with DfSS and illustrates this with real–world problems. The contributors advocate designing for robustness, i.e. insensitivity to variation in the early stages of product design development. Methods for rational treatment of uncertainties in model assumptions are also presented. This book promotes a new approach to reliability thinking that addresses the design process and proneness to failure in the design phase via sensitivity to variation and uncertainty; includes contributions from both academics and industry practitioners with a broad scope of expertise, including quality science, mathematical statistics and reliability engineering; takes the innovative approach of promoting the study of variation and uncertainty as a basis for reliability work; includes case studies and illustrative examples that translate the theory into practice. Robust Design Methodology for Reliability provides a starting point for new thinking in practical reliability improvement work that will appeal to advanced designers and reliability specialists in academia and industry including fatigue engineers, product development and process/ quality professionals, especially those interested in and/ or using the DfSS framework.


Robust Design for Quality Engineering and Six Sigma

Robust Design for Quality Engineering and Six Sigma

Author: Sung H Park

Publisher: World Scientific Publishing Company

Published: 2008-09-26

Total Pages: 560

ISBN-13: 9813107073

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This book is written primarily for engineers and researchers who use statistical robust design for quality engineering and Six Sigma, and for statisticians who wish to know about the wide range of applications of experimental design in industry. It is a valuable guide and reference material for students, managers, quality improvement specialists and other professionals interested in Taguchi's robust design methods as well as the implementation of Six Sigma. This book can also be useful to those who would like to learn about the role of Robust Design within the Six Sigma (Improve phase) methodology and Design for Six Sigma (DFSS) (Optimize) methodology. It combines classical experimental design methods with those of Taguchi's robust designs, demonstrating their prowess in DFSS and suggesting new directions for the development of statistical design and analysis.


Book Synopsis Robust Design for Quality Engineering and Six Sigma by : Sung H Park

Download or read book Robust Design for Quality Engineering and Six Sigma written by Sung H Park and published by World Scientific Publishing Company. This book was released on 2008-09-26 with total page 560 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is written primarily for engineers and researchers who use statistical robust design for quality engineering and Six Sigma, and for statisticians who wish to know about the wide range of applications of experimental design in industry. It is a valuable guide and reference material for students, managers, quality improvement specialists and other professionals interested in Taguchi's robust design methods as well as the implementation of Six Sigma. This book can also be useful to those who would like to learn about the role of Robust Design within the Six Sigma (Improve phase) methodology and Design for Six Sigma (DFSS) (Optimize) methodology. It combines classical experimental design methods with those of Taguchi's robust designs, demonstrating their prowess in DFSS and suggesting new directions for the development of statistical design and analysis.


Next Generation HALT and HASS

Next Generation HALT and HASS

Author: Kirk A. Gray

Publisher: John Wiley & Sons

Published: 2016-03-11

Total Pages: 296

ISBN-13: 111870021X

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Next Generation HALT and HASS presents a major paradigm shift from reliability prediction-based methods to discovery of electronic systems reliability risks. This is achieved by integrating highly accelerated life test (HALT) and highly accelerated stress screen (HASS) into a physics-of-failure-based robust product and process development methodology. The new methodologies challenge misleading and sometimes costly mis-application of probabilistic failure prediction methods (FPM) and provide a new deterministic map for reliability development. The authors clearly explain the new approach with a logical progression of problem statement and solutions. The book helps engineers employ HALT and HASS by illustrating why the misleading assumptions used for FPM are invalid. Next, the application of HALT and HASS empirical discovery methods to quickly find unreliable elements in electronics systems gives readers practical insight to the techniques. The physics of HALT and HASS methodologies are highlighted, illustrating how they uncover and isolate software failures due to hardware-software interactions in digital systems. The use of empirical operational stress limits for the development of future tools and reliability discriminators is described. Key features: * Provides a clear basis for moving from statistical reliability prediction models to practical methods of insuring and improving reliability. * Challenges existing failure prediction methodologies by highlighting their limitations using real field data. * Explains a practical approach to why and how HALT and HASS are applied to electronics and electromechanical systems. * Presents opportunities to develop reliability test discriminators for prognostics using empirical stress limits. * Guides engineers and managers on the benefits of the deterministic and more efficient methods of HALT and HASS. * Integrates the empirical limit discovery methods of HALT and HASS into a physics of failure based robust product and process development process.


Book Synopsis Next Generation HALT and HASS by : Kirk A. Gray

Download or read book Next Generation HALT and HASS written by Kirk A. Gray and published by John Wiley & Sons. This book was released on 2016-03-11 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Next Generation HALT and HASS presents a major paradigm shift from reliability prediction-based methods to discovery of electronic systems reliability risks. This is achieved by integrating highly accelerated life test (HALT) and highly accelerated stress screen (HASS) into a physics-of-failure-based robust product and process development methodology. The new methodologies challenge misleading and sometimes costly mis-application of probabilistic failure prediction methods (FPM) and provide a new deterministic map for reliability development. The authors clearly explain the new approach with a logical progression of problem statement and solutions. The book helps engineers employ HALT and HASS by illustrating why the misleading assumptions used for FPM are invalid. Next, the application of HALT and HASS empirical discovery methods to quickly find unreliable elements in electronics systems gives readers practical insight to the techniques. The physics of HALT and HASS methodologies are highlighted, illustrating how they uncover and isolate software failures due to hardware-software interactions in digital systems. The use of empirical operational stress limits for the development of future tools and reliability discriminators is described. Key features: * Provides a clear basis for moving from statistical reliability prediction models to practical methods of insuring and improving reliability. * Challenges existing failure prediction methodologies by highlighting their limitations using real field data. * Explains a practical approach to why and how HALT and HASS are applied to electronics and electromechanical systems. * Presents opportunities to develop reliability test discriminators for prognostics using empirical stress limits. * Guides engineers and managers on the benefits of the deterministic and more efficient methods of HALT and HASS. * Integrates the empirical limit discovery methods of HALT and HASS into a physics of failure based robust product and process development process.


Statistical Robust Design

Statistical Robust Design

Author: Magnus Arner

Publisher: John Wiley & Sons

Published: 2014-02-04

Total Pages: 194

ISBN-13: 1118841956

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A UNIQUELY PRACTICAL APPROACH TO ROBUST DESIGN FROM A STATISTICAL AND ENGINEERING PERSPECTIVE Variation in environment, usage conditions, and the manufacturing process has long presented a challenge in product engineering, and reducing variation is universally recognized as a key to improving reliability and productivity. One key and cost-effective way to achieve this is by robust design – making the product as insensitive as possible to variation. With Design for Six Sigma training programs primarily in mind, the author of this book offers practical examples that will help to guide product engineers through every stage of experimental design: formulating problems, planning experiments, and analysing data. He discusses both physical and virtual techniques, and includes numerous exercises and solutions that make the book an ideal resource for teaching or self-study. • Presents a practical approach to robust design through design of experiments. • Offers a balance between statistical and industrial aspects of robust design. • Includes practical exercises, making the book useful for teaching. • Covers both physical and virtual approaches to robust design. • Supported by an accompanying website (www.wiley/com/go/robust) featuring MATLAB® scripts and solutions to exercises. • Written by an experienced industrial design practitioner. This book’s state of the art perspective will be of benefit to practitioners of robust design in industry, consultants providing training in Design for Six Sigma, and quality engineers. It will also be a valuable resource for specialized university courses in statistics or quality engineering.


Book Synopsis Statistical Robust Design by : Magnus Arner

Download or read book Statistical Robust Design written by Magnus Arner and published by John Wiley & Sons. This book was released on 2014-02-04 with total page 194 pages. Available in PDF, EPUB and Kindle. Book excerpt: A UNIQUELY PRACTICAL APPROACH TO ROBUST DESIGN FROM A STATISTICAL AND ENGINEERING PERSPECTIVE Variation in environment, usage conditions, and the manufacturing process has long presented a challenge in product engineering, and reducing variation is universally recognized as a key to improving reliability and productivity. One key and cost-effective way to achieve this is by robust design – making the product as insensitive as possible to variation. With Design for Six Sigma training programs primarily in mind, the author of this book offers practical examples that will help to guide product engineers through every stage of experimental design: formulating problems, planning experiments, and analysing data. He discusses both physical and virtual techniques, and includes numerous exercises and solutions that make the book an ideal resource for teaching or self-study. • Presents a practical approach to robust design through design of experiments. • Offers a balance between statistical and industrial aspects of robust design. • Includes practical exercises, making the book useful for teaching. • Covers both physical and virtual approaches to robust design. • Supported by an accompanying website (www.wiley/com/go/robust) featuring MATLAB® scripts and solutions to exercises. • Written by an experienced industrial design practitioner. This book’s state of the art perspective will be of benefit to practitioners of robust design in industry, consultants providing training in Design for Six Sigma, and quality engineers. It will also be a valuable resource for specialized university courses in statistics or quality engineering.


Designing Capable and Reliable Products

Designing Capable and Reliable Products

Author: J. D. Booker

Publisher: Butterworth-Heinemann

Published: 2001-04-03

Total Pages: 417

ISBN-13: 0750650761

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Practical methods for analysing mechanical designs with respect to their capability and reliability are combined in this volume. The book is written with postgraduate students and professional engineers in mind.


Book Synopsis Designing Capable and Reliable Products by : J. D. Booker

Download or read book Designing Capable and Reliable Products written by J. D. Booker and published by Butterworth-Heinemann. This book was released on 2001-04-03 with total page 417 pages. Available in PDF, EPUB and Kindle. Book excerpt: Practical methods for analysing mechanical designs with respect to their capability and reliability are combined in this volume. The book is written with postgraduate students and professional engineers in mind.


Quality Engineering Using Robust Design

Quality Engineering Using Robust Design

Author: Madhav Phadke

Publisher:

Published: 2021-07-04

Total Pages:

ISBN-13: 9780578940892

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The book presents a systematic and efficient method to design high quality / reliability and high performance products / processes at low cost. Contains case studies from diverse engineering fields to describe Robust Design / Taguchi method.Some topics covered are: orthogonal arrays, Signal-to-Noise ratios as design quality metric, computer-aided robust design techniques, and more.


Book Synopsis Quality Engineering Using Robust Design by : Madhav Phadke

Download or read book Quality Engineering Using Robust Design written by Madhav Phadke and published by . This book was released on 2021-07-04 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The book presents a systematic and efficient method to design high quality / reliability and high performance products / processes at low cost. Contains case studies from diverse engineering fields to describe Robust Design / Taguchi method.Some topics covered are: orthogonal arrays, Signal-to-Noise ratios as design quality metric, computer-aided robust design techniques, and more.


Uncertainty Management for Robust Industrial Design in Aeronautics

Uncertainty Management for Robust Industrial Design in Aeronautics

Author: Charles Hirsch

Publisher: Springer

Published: 2018-07-21

Total Pages: 819

ISBN-13: 331977767X

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This book covers cutting-edge findings related to uncertainty quantification and optimization under uncertainties (i.e. robust and reliable optimization), with a special emphasis on aeronautics and turbomachinery, although not limited to these fields. It describes new methods for uncertainty quantification, such as non-intrusive polynomial chaos, collocation methods, perturbation methods, as well as adjoint based and multi-level Monte Carlo methods. It includes methods for characterization of most influential uncertainties, as well as formulations for robust and reliable design optimization. A distinctive element of the book is the unique collection of test cases with prescribed uncertainties, which are representative of the current engineering practice of the industrial consortium partners involved in UMRIDA, a level 1 collaborative project within the European Commission's Seventh Framework Programme (FP7). All developed methods are benchmarked against these industrial challenges. Moreover, the book includes a section dedicated to Best Practice Guidelines for uncertainty quantification and robust design optimization, summarizing the findings obtained by the consortium members within the UMRIDA project. All in all, the book offers a authoritative guide to cutting-edge methodologies for uncertainty management in engineering design, covers a wide range of applications and discusses new ideas for future research and interdisciplinary collaborations.


Book Synopsis Uncertainty Management for Robust Industrial Design in Aeronautics by : Charles Hirsch

Download or read book Uncertainty Management for Robust Industrial Design in Aeronautics written by Charles Hirsch and published by Springer. This book was released on 2018-07-21 with total page 819 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers cutting-edge findings related to uncertainty quantification and optimization under uncertainties (i.e. robust and reliable optimization), with a special emphasis on aeronautics and turbomachinery, although not limited to these fields. It describes new methods for uncertainty quantification, such as non-intrusive polynomial chaos, collocation methods, perturbation methods, as well as adjoint based and multi-level Monte Carlo methods. It includes methods for characterization of most influential uncertainties, as well as formulations for robust and reliable design optimization. A distinctive element of the book is the unique collection of test cases with prescribed uncertainties, which are representative of the current engineering practice of the industrial consortium partners involved in UMRIDA, a level 1 collaborative project within the European Commission's Seventh Framework Programme (FP7). All developed methods are benchmarked against these industrial challenges. Moreover, the book includes a section dedicated to Best Practice Guidelines for uncertainty quantification and robust design optimization, summarizing the findings obtained by the consortium members within the UMRIDA project. All in all, the book offers a authoritative guide to cutting-edge methodologies for uncertainty management in engineering design, covers a wide range of applications and discusses new ideas for future research and interdisciplinary collaborations.


Reliability and Robust Design in Automotive Engineering

Reliability and Robust Design in Automotive Engineering

Author:

Publisher:

Published: 2004

Total Pages: 550

ISBN-13:

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Book Synopsis Reliability and Robust Design in Automotive Engineering by :

Download or read book Reliability and Robust Design in Automotive Engineering written by and published by . This book was released on 2004 with total page 550 pages. Available in PDF, EPUB and Kindle. Book excerpt:


Axiomatic Quality

Axiomatic Quality

Author: Basem El-Haik

Publisher: John Wiley & Sons

Published: 2005-05-06

Total Pages: 370

ISBN-13: 0471714674

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The first book to integrate axiomatic design and robust design fora comprehensive quality approach As the adoption of quality methods grows across various industries,its implementation is challenged by situations where statisticaltools are inadequate, yet the earlier a proactive quality system isintroduced into a given process, the greater the payback thesemethods will yield. Axiomatic Quality brings together two well-established theories,axiomatic design and robust design, to eliminate or reduce bothconceptual and operational weaknesses. Providing a completeframework for immediate implementation, this book guides designteams in producing systems that operate at high-quality levels foreach of their design requirements. And it shows the way towardsachieving the Six-Sigma target--six times the standard deviationcontained between the target and each side of the specificationlimits--for each requirement. This book develops an aggressive axiomatic quality approachthat: * Provides the tools to reduce conceptual weaknesses of systemsusing a framework called the conceptual design for capability * Reduces operational weaknesses of systems in terms of qualitylosses and control costs * Uses mathematical relationships to bridge the gap betweenscience-based engineering and quality methods Acclaro DFSS Light, a Java-based software package that implementsaxiomatic design processes, is available for download from a Wileyftp site. Acclaro DFSS Light is a software product of AxiomaticDesign Solutions, Inc. Laying out a comprehensive approach while working through eachaspect of its implementation, Axiomatic Quality is an essentialresource for managers, engineers, and other professionals who wantto successfully deploy the most advanced methodology to tacklesystem weaknesses and improve quality.


Book Synopsis Axiomatic Quality by : Basem El-Haik

Download or read book Axiomatic Quality written by Basem El-Haik and published by John Wiley & Sons. This book was released on 2005-05-06 with total page 370 pages. Available in PDF, EPUB and Kindle. Book excerpt: The first book to integrate axiomatic design and robust design fora comprehensive quality approach As the adoption of quality methods grows across various industries,its implementation is challenged by situations where statisticaltools are inadequate, yet the earlier a proactive quality system isintroduced into a given process, the greater the payback thesemethods will yield. Axiomatic Quality brings together two well-established theories,axiomatic design and robust design, to eliminate or reduce bothconceptual and operational weaknesses. Providing a completeframework for immediate implementation, this book guides designteams in producing systems that operate at high-quality levels foreach of their design requirements. And it shows the way towardsachieving the Six-Sigma target--six times the standard deviationcontained between the target and each side of the specificationlimits--for each requirement. This book develops an aggressive axiomatic quality approachthat: * Provides the tools to reduce conceptual weaknesses of systemsusing a framework called the conceptual design for capability * Reduces operational weaknesses of systems in terms of qualitylosses and control costs * Uses mathematical relationships to bridge the gap betweenscience-based engineering and quality methods Acclaro DFSS Light, a Java-based software package that implementsaxiomatic design processes, is available for download from a Wileyftp site. Acclaro DFSS Light is a software product of AxiomaticDesign Solutions, Inc. Laying out a comprehensive approach while working through eachaspect of its implementation, Axiomatic Quality is an essentialresource for managers, engineers, and other professionals who wantto successfully deploy the most advanced methodology to tacklesystem weaknesses and improve quality.


Design of Mechanical Systems Based on Statistics

Design of Mechanical Systems Based on Statistics

Author: Seong-woo Woo

Publisher: CRC Press

Published: 2021-05-27

Total Pages: 377

ISBN-13: 0429666756

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This book introduces and explains the parametric accelerated life testing (ALT) methodology as a new reliability methodology based on statistics, to help avoid recalls of products in the marketplace. The book includes problems and case studies to help with reader comprehension. It provides an introduction to reliability design of the mechanical system as an alternative to Taguchi’s experimental methodology and enables engineers to correct faulty designs and determine if the targeted product reliability is achieved. Additionally, it presents a robust design methodology of mechanical products to withstand a variety of loads. This book is intended for engineers of many fields, including industrial engineers, mechanical engineers, and systems engineers.


Book Synopsis Design of Mechanical Systems Based on Statistics by : Seong-woo Woo

Download or read book Design of Mechanical Systems Based on Statistics written by Seong-woo Woo and published by CRC Press. This book was released on 2021-05-27 with total page 377 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book introduces and explains the parametric accelerated life testing (ALT) methodology as a new reliability methodology based on statistics, to help avoid recalls of products in the marketplace. The book includes problems and case studies to help with reader comprehension. It provides an introduction to reliability design of the mechanical system as an alternative to Taguchi’s experimental methodology and enables engineers to correct faulty designs and determine if the targeted product reliability is achieved. Additionally, it presents a robust design methodology of mechanical products to withstand a variety of loads. This book is intended for engineers of many fields, including industrial engineers, mechanical engineers, and systems engineers.